Welcome

A Presentation on
Hydraulic Bar Bending Machine
by
Miss Vinitha
Mr. Ravi Kumar.S
Mr. Prasanna.S

Hydraulic Bar Bending

Machine

Need of this Project

Re-bar stands for reinforcing bars. Concrete is a
material that is very strong in compression, but
relatively weak in tension. To compensate for this
imbalance in concretes behavior, re-bar is cast into
it to carry the tensile loads.
The manual bar bending process is difficult and
consumes large amount of time. This process
causes tiredness and fatigue to the worker in order
to do the same work repeatedly. This process
involves 2-3 workers for a single operation. And it is
difficult to achieve accurate bend angles manually.

Aim Of The Project

To design and fabricate the manual pumping of hydraulic fluid from the Hand
pump.
To design and fabricate the cylinder with ram to actuate by the hydraulic fluid
being pumped from the manual pump.
To design and fabricate the rack gear to be moved by the actuation of the
cylinder.
To design and fabricate the pinion gear to rotate by the actuation of the
cylinder ram and rack to effect the rolling of the pusher rod against the bar for
bending to roll against the center pin of the gear.
To design and fabricate the holder plate and frame for the action of the
pumping and the cylinder actuation and bending.
To keep pace with customer demands while phasing out old equipments,
hydraulic machines are getting developed as the need is. Hydraulic machines
allows for constant load control and makes load distribution compared to the
response of a screw drive. A hydraulic machine also has greater flexibility for
cyclic and vibrational impacts than does a screw-driven machine.

Working Principle
The machine is comprising the hand pump held at the base, the lifting of
the lever by the spring will suck the oil from the oil tank through a non
return valve and the pressing of the hand will effect the oil sucked from
the oil tank to the pump housing will be pushed out through one non
return valve to the outlet port to the hose pipe which connects the
cylinder for actuation. The oil filling is through the oil inlet port. When the
handle by the lever is lifted up, the piston is moved up which is creating
the vacuum in the chamber and at the downward stroke of the piston,
the oil will not return to the oil container due to the non return valve ball
blocking the port, and the inlet valve to the cylinder opens due to the
compression pressure of the piston. The oil enters the cylinder to push
the ram of the cylinder out through the spring tension. The spring is fixed
within the ram which is bolted to the housing. The ram coming out is
expanding the spring by pressure of the oil entering the cylinder
chamber. Each stroke of the piston operated by the lever in the pump is
making the ram to move the ram out of the cylinder. The ram on which
the rack gear is fixed will move out of whose teeth are engaged with the
spur gear (pinion) which is rotated by the actuation.
The center pin of the spur gear will guide the bar to be bend and the
offset pin or rod will roll around the center rod bending the bar against
the center pin to get the right angle bend or any other angle as required.

General Arrangement

Hydraulic Hand Pump

Main Parts involved in the

project
Bending die
Bending arm
Hydraulic cylinder
Spur gear
Rack gear
Pumping section

Advantages
The bar bending is easily hand operated with hydraulic pump and ram.
This rebar bending machine can be used for the bar of any smaller diameter upto
10mm rod.
It is handy to be used on site and can be shifted to any construction place and used
on site.
It can be set for any angle or radius of rotation by changing the position of supports
Precise hydraulic control allows fast, efficient and bar bending for required angle or
radius.
Integrated assembly of pump, cylinder, rack gear and the spur pinion gear with
pusher rod with safety release valve.
Compact designthe self contained hydraulic pump and cylinder, punch and
flexibility saves space.
Very compact and helpful with low investment.
Uses manual input force through hand pump which is multiplied for the actuation.

THANK YOU