DIFFERNCE BETWEEN HOT ROLLING

AND COLD ROLLING

PARAMETERS HOT ROLLING COLD
ROLLING

% Reduction VERY HIGH Comparatively

low

Dimensional WIDE CLOSE

Tolerance
 DIFFERNCE BETWEEN HOT ROLLING
AND COLD ROLLING
PARAMETERS HOT ROLLING COLD
ROLLING
Surface finish inferior superior

Properties Cannot be Can be

controlled controlled
within narrow within narrow
band band
 APPLICATIONS
• AUTOMOBILES
• WHITE GOODS
• GENERAL ENGINEERING
 AUTOMOBILE
APPLICATIONS
• SKIN PANEL

• INTERNAL PANELS
 SKIN PANEL
• RECENT DEVELOPENTS
• IF STEELS
• DENT RESISTANCE STEELS
- BH STEEL
- RE –PHOSPHORISED STEEL
 PROPERTIES OF STEEL
• CHEMISTRY(WELDABILITY , CARBON
EQUIVALENT)

• MECHANICAL PROPERTIES(STRENGTH
AND FORMING)
• YIELD STRENGTH
• ULTIMATE TENSILE STRENGTH
• ELONGATION
 PROPERTIES OF STEEL
• HARDNESS
• CUPPING VALUE

• SURFACE
CHARACTERISTICS(LUBRICATION
AND PAINTABILITY)
• Ra
• PEAKS PER INCH (PPI)
 PROPERTIES
DETERMINATION
• CHEMISRTY – SPECTROVACUUM
• ULTIMATE TENSILE STRENGTH -
UTM
• HARDNESS
• SURFACE RA AND PPI
MECHANICAL PROPERTIES
 RECENT PROPERTIES
• R-BAR

• N - VALUE
R – bar
• Strain ratio ( ‘r’ ) =
Width strain /
Thickness Strain
• ‘r’ – bar = r0 + 2r45
+r90 / 4
• Delta – r = r0 – 2r45 +
r90 / 2
‘n’ - Value
• Related to uniform
elongation

• Power law
 FORMABILITY
• DRAWING
• STRETCHING
• BEDNING
• FLANGING
DRAWING
• Property :
• R – bar

• Ideally no increase in
surface area
DRAWING – VERTICAL
SECTION OF A CUP
• Flange area =
Tendency to wrinkle

• Wall area = Severe

stretching
STRETCHING
Property :
‘n’ – value

The surface area increase

BENDING
• Property :

• % Elongation

• Spring Back : Yield

Strength ,
 FLANGING
• SHRINK FLANGING

• STRETCH FLANGING

• HOLE EXPANSION
SHRINK FLANGING
• PROPERTY
• THICKNESS
STRETCH FLANGING
• PROPERTY
• % ELONGATION
• Inclusion free
HOLE EXPANSION
• Property
• % Elongation
• Inclusion free