BI GING

LP T NI THT
TU THU & CNG TRNH BIN

TRNG I HC NHA TRANG

KHOA K THUT TU THU
1
NI DUNG CHNH

NI DUNG TIU CHUN

BC CCH NHIT CC VCH:
2.1 Bc cc vch bng cc tm phi hu c
2.1.1 Vt liu
2.1.2 Cc yu cu k thut thi cng
2.1.3 Dung sai lp ghp
2.1.3.1 Dung sai cc tm
2.1.3.2 Dung sai cc vch
2.1.4 Cc yu cu v cht lng
2.1.5 Cc nt kt cu
2.1.5.1 Cc vch cch nhit
2.1.5.2 Mi ni cc tm
2.1.5.3 Bc cc ng cp in
2.1.5.4 Cc ca nh v cc hm ni in.
2.1.5.5 Cc hm cp nc
2
NI DUNG CHNH

2.2 Bc cc vch
2.2.1 Vt liu
2.2.2 Cc iu kin k thut thi cng
2.2.3 Kch thc dung sai
2.2.3.1 Dung sai cc tm
2.2.3.2 Dung sai cc vch
2.2.4 Cc yu cu v cht lng
2.2.5 Cc nt kt cu
2.2.5.1 Cc vch cch nhit
2.2.5.2 Cc vch ngn
2.2.5.3 Mi ni cc tm

3
NI DUNG CHNH

3. BC TRN
3.1 Bc trn bng cc tm bng thu tinh
3.1.1 Kch thc dung sai
3.1.1.1 Kch thc dung sai cc tm
3.1.1.1 Kch thc dung sai trn
3.1.2 Cc nt kt cu
3.1.2.1 Bc trn bng cc tm bng thu tinh
3.2 Bc trn bng cc tm vt liu kim loi
3.2.1 Vt liu
3.2.2 Cc yu cu k thut thi cng
3.2.3 Cc kch thc dung sai
3.2.3.1 Cc kch thc dung sai cc tm
3.2.3.2 Cc kch thc dung sai cc thanh np
3.2.3.3 Cc kch thc dung sai trn
4
NI DUNG CHNH

3.2.4 Cc yu cu cht lng

3.2.5 Cc nt kt cu
3.2.5.1 Cc trn kiu hp
3.2.5.2 Cc trn kiu thanhlp rp cc thanh u
3.2.5.3 Cc trn kiu thanhlp rp cc thanh cui.
4. CNH CA, GIA CNG V BC
4.1 Cnh ca cp B
4.1.1 Cc ca phi kim loi
4.1.1.1 Vt liu v yu cu k thut thi cng
4.1.2 Cc ca bng kim loi
4.1.2.1 Vt liu v yu cu k thut thi cng
4.1.3 Dung sai, cht lng v nguyn l hot ng
4.1.4 Cc nt kt cu
4.1.4.1 Lp rp cc ca bng cc vch t cc tm bng thu tinh
4.1.4.1 Lp rp cc ca bng cc vch Famos
5
NI DUNG CHNH

4.2 Cnh ca cp A
4.2.1 Vt liu v yu cu k thut thi cng
4.2.2 Dung sai, cht lng v nguyn l hot ng
4.2.3 Cc nt kt cu
4.2.3.1 Lp rp ca cp A
4.3 Ca ngoi
4.3.1 Ca ngoi LPS
4.3.1.1 Vt liu v yu cu k thut thi cng
4.3.1.2 Dung sai, cht lng v nguyn l hot ng
4.3.2 Ca g ngoi
4.3.1.1 Vt liu v yu cu k thut thi cng
4.3.1.2 Dung sai, cht lng v nguyn l hot ng
4.3.3 Cc nt kt cu
4.3.3.1 Lp rp ca LPS v ca chng mui.
4.4 Ca st loi nh
4.4.1 Vt liu v yu cu k thut thi cng
4.4.2 Dung sai v yu cu k thut
4.4.3 Lp rp 6
NI DUNG CHNH

4.5 Ca cho kho lnh

4.5.1 Vt liu v yu cu k thut thi cng
4.5.2 Dung sai, cht lng v nguyn l hot ng
4.5.3 Lp rp
5. KHUNG CA
5.1 Khung kim loi v khun nha
5.2 Khung dng tm
6. CC MODUL CA KHU V SINH
6.1 Cc Modul khu v sinh dng tm
6.2 Cc Modul khu v sinh dng hp
6.2.1 Dung sai v cht lng
6.3 Cc nt kt cu
6.3.1 Lm kn cc modul v sinh dng tm
6.3.2 Cc modul dng hp
7
NI DUNG CHNH

7. TRANG B NI THT
7.1 Trang b ni tht bng g
7.1.1 Cc kch thc dung sai
7.1.1.1 Dung sai kch thc tng th
7.1.1.2 Khe h cc kt cu ng
7.1.2 Khuyt tt cho php i vi cc thanh g v ca trn b mt
7.1.3 Khuyt tt cho php trn b mt ca lp hon thin
7.1.4 Khuyt tt cho php i vi cc loi tm nha
7.2 Thit b ni tht bng kim loi
7.2.1 Cc yu cu thi cng
7.2.2 Cc khuyt tt cho php i vi cc VL hu c v cc lp sn
7.2.3 Cc kch thc dung sai
7.3 ni tht bc vt liu mm
7.3.1 Cc yu cu k thut

8
NI DUNG CHNH

7.3.2 Cc khuyt tt ca vi trn b mt ca cc thit b ni tht

7.4 Trang b ni tht bng g
7.4 Cc khuyt tt cho php i vi trang tr ni tht
8. LT SN
8.1 Chun b b mt
8.2 Cc yu cu thi cng
8.3 Cc loi sn
8.3.1 Sn ph bng sn
8.3.2 Sn ph bng cc tm g
8.3.3 Sn ph bng vt liu xp
8.3.4 Sn ph bng vt liu hn hp hu c
8.3.5 Sn ph bng gch ceramic
8.3.6 Sn ph bng vt liu FTG35 cp A60
8.3.7 Sn ph bng vt liu nh
9
NI DUNG CHNH

8.3.8 Ph cc boong h bng hn hp DURASTIC S222

8.3.9 Cc nt thi cng
8.3.9.1 Sn c sn ph
8.3.9.2 Lt sn bng tm g
8.3.9.3 Sn ph lp vt liu hn hp v lt sn bng tm nha
PVC
8.3.9.4 Sn ph lp vt liu hu c v tri thm
8.3.9.5 Sn ph lp vt liu hn hp v sn
8.3.9.6 Sn ph lp vt liu ph sn v lt tm nha PVC
8.3.9.7 Sn ph lp vt liu ph sn v tri thm
8.3.9.8 Sn lt bng gch men
8.3.9.9 Sn lt bng gch men cp A60
8.3.9.10 Sn ph lp vt liu ph sn FTG35 cp A60
8.3.9.11 Sn ph bng vt liu nh
8.3.9.12 Vt liu ph cc sn h DURASTIC S222 S40
10
 1. NI DUNG TIU CHUN
Ni dung tiu chun nu ln cc tiu chun cht lng lp rp
phn ni tht di tu. Phng php gia cng lp rp ni tht v
dung sai c xy dng trong tiu chun da trn c s kinh
Nghim ca cc nh my ng tu thuc tp on cng nghip
tu
thu Vinashin, ph hp vi cc c quan ng kim Vit Nam,
Nht, c, p ng tho mn cc yu cu ni a v quc t.

11
 2. BC CC VCH
2.1 Bc vch bng vt liu v c:
2.1.1 Vt liu: Cc tm bc c chiu dy 18; 21 v 24 mm c thi
cng t cc tm v c khng chy v cc tm nha trang tr ni tht
loi kh chy.
2.1.2 Cc yu cu k thut thi cng:
- Cc khung kt cu cc vch v cc vch ngn c bo qun
bng lp sn, cc chi tit kt ni chm bn trong (bulong, c vt)
c m km hoc sn bo qun, cc chi tit kt ni bn ngoi
c m crm hoc ch to bng thp khng g.
- Khi ct cc l vung trong cc gc ta ln theo bn knh r>5 mm,
cc l lun ng v bt cc bu lng ta khoan l c ng knh ln hn
ng knh ca ng hoc ng knh bu lng 2-3 mm. Mp cc chi
tit phi kt dnh c vt mp 45o . Chiu su ca gc vt phi u
v khng vt qu chiu dy tm nha ph trang tr
12
2.1.3. Cc kch thc dung sai
2.1.3.1. Cc kch thc dung sai ca cc tm
L - chiu di ca cc tm lt khng xc nh
B - chiu rng ca cc tm lt 2,0mm
S- chiu dy ca cc tm lt 0,6mm
Chiu rng tiu chun ca cc tm l 600mm. Cho php s dng
cc tm c chiu rng phi tiu chun cho ph hp vi kch thc ca
cc phng. Cc tm c chiu rng phi tiu chun c s dng trong
nhng trng hp cn thit v c gng p dng ti cc v tr kh nhn
thy.
2.1.3.2. Dung sai cc vch
Dung sai ng mp ni cc vch theo chiu vung gc 2mm
trn chiu di 1m. Sai s ca ng cho l 1,0mm trn 1m o theo
ng cho ca tm l 1mm

13
2.1.4. Cc yu cu v cht lng
a. Khuyt tt ni trn b mt cc tm bn thnh phm c xc nh
theo bng 1. Cc khuyt tt khng nu trong bng 1 u khng c
cho php.
KCH C HOC S LNG CC
IM KHUYT TT TRN 1m2
ITEM DIN TCH B MT
DEFET
LP
LOI NHIU
LOI MT MU
MU
Cc vt sc b mt khng su vo lp phenol c tng
1 chiu di n 30cm, trong chiu di mi vt sc khng 30 30
vt qua tng s chiu di cho php trn

2 Cc tp cht c tng din tch b mt (mm2) 8 22

3 Cc l c ng knh n 20mm 5 5

4 Sai s v bng tng cng din tch b mt (cm2) 7 18

Cht lng b mt ca cc tm khut phi c kim tra.

Cn phi bo qun vt liu trnh b cong, vnh, bin dng. 14
2.1.5. Cc nt kt cu
Ch 1: Cho php s dng cc
gii php kt cu khc bc cc
vch.
2.1.5.1. Bc cc vch
1.Cc tm phi hu c
2.Thp hnh bng tn en c
sn v hn vi boong hoc ng
inh, i vi sn ni th bt vt.
3.Thp hnh c sn bo qun
4.Vt c m niken hoc lm
bng thp khng r
5.Tm nha trang tr
6.Cc tm thp gc bng thp
en c sn bo qun, c
hn vo cc thanh thp gc.
7.Vi thu tinh 15
1.Cc tm phi hu c
2.Thp hnh bng tn en
c sn v hn vi boong
hoc ng inh, i vi sn
ni th bt vt.
3.Thp gc c sn bo
qun
4.Cc tm nha trang tr
5.Thp gc bng tn en sn
bo qun c lp rp vo
cc tai loi H40, H100
6.Vi thu tinh
7. inh ghim hn vi cc
vch thp
8. Mc gi kiu H40, H100
a 60

16
1.Cc tm phi hu c
2.Thp hnh bng tn
en c sn v hn
vi boong hoc ng
inh, i vi sn ni
th bt vt.
3.Tm nha trang tr
4.Vi thu tinh
5.Thp gc bng tn
en sn bo qun
1.Cc tm phi hu c
2.Thp hnh bng tn
en c sn v hn
vi boong hoc ng
inh, i vi sn ni th
bt vt.
3.Tm nha trang tr
4.Thp gc t tn en
c sn bo qun
5.Vi thu tinh
6.Thp gc t tn en
sn bo qun

18
2.1.5.2. Lin kt cc tm
1.Cc tm bng vt liu phi hu c
2.Tn en c sn bo qun
3.Cc tm nha trang tr
4.Cc tm phi hu c

19
1.Cc tm bng vt liu phi hu c
2.Cc tm nha trang tr
3.Bu lng, ai c, cht ch
4.Cc tm nha trang tr

20
1.Cc tm bng vt liu phi hu c
2.Cc tm nha trang tr
3.Bu lng, ai c, cht ch

21
1.Cc tm bng vt liu phi hu c
2.Cc tm nha trang tr
3.Thp hnh bng tn en ph lp nha PVC hoc sn bo qun
4.Vt bt tn vi cc kt cu

22
1.Cc tm bng vt liu phi hu c
2.Cc tm nha trang tr
3.Thp gc lin hoc tng on c m hoc sn bo qun
4.Vt c m niken hoc crm c m

23
1.Cc tm bng vt liu phi hu c
2.Cc tm nha trang tr
3.Cc vt m niken c m hnh cu
4.Thp hnh c ph lp PVC hoc sn bo qun

24
1.Cc tm bng vt liu phi hu c
2.Cc tm nha trang tr
3,5 Cc thanh thp hnh bng tn trng km ph lp PVC hoc sn bo
qun
4,6 Cc vt m niken c m hnh cu
7. Bu lng, ai c, cht ch

25
1.Cc tm bng vt
liu phi hu c
2.Cc tm nha trang
tr
3.Thanh thp hnh
bng tn en c sn
bo qun
4.Vt
5.Vt
6.Thanh thp hnh
bng tn m km ph
lp PVC hoc thp
hnh c vt niken c
u hnh cu
7.Vt m niken c m
cu

26
2.1.5.3. Bc ng cp
in
1.Cc tm vt liu phi
hu c
2.Cc tm nha trang
tr
3.G
4.Vt m niken c m
hoc vt bng thp
khng r

27
2.1.5.4. Cc ca nh ca cc
in
1.Ca
2.Vt m niken c m hoc
vt bng thp khng g.
3.Tn m km
4.Vt

28
2.1.5.5. Cc hm cp nc
1.Tn en sn bo qun
2.Tn en sn bo qun
3.Vt
4.Ca
5.Vt m niken hoc bng
thp khng g

29
2.2. Bc cc vch theo mu Famos hoc cc loi mu khc
2.2.1. Vt liu
Cc chi tit bc cc vch c lm bng tn km c ph lp nha PVC
hoc sn ph vecni
Gia cc tm tn c lp cch nhit v cch m bng vt liu phi hu c
i vi cc loi vch cp B hoc bng thu tinh dnh cho cp C.
Cc tm lt lp rp di tu bng cc thanh thp hnh c gia cng t
a.Tm thp trng km - i vi cc kt cu b khut
b.Tn trng km c ph mt lp nha PVC hoc sn ph bng niken
i vi cc kt cu nhn thy c.
2.2.2. Cc yu cu k thut thi cng
-Hnh mu trn cc tm mng trn h thng ng
-Bng thu tinh c dn vi b mt trong ca tm tn (cc tm c
gn vung gc vi mt phng).
-Tt c cc cnh tn c mp sc cn mi nhn v cn thit phi sn bo
qun.
- Cc gi c sn bo qun chng r
30
2.2.3. Dung sai cc kch thc
2.2.3.1. Dung sai cc tm
-Chiu cao ca tm 0, +5mm
-Chiu rng ca tm -2, +2mm
-Chiu dy ca tm -0,5, +0,8mm.
-Dung sai ca thp hnh ti tt c cc mt phng 1mm/m
2.2.3.2. Dung sai cc vch
- khng song song ca cc cnh ca tm tn n 1mm
-Cao cc tm tn lin k sai s 0,6mm
2.2.4. Cc yu cu v cht lng
-Cc khuyt tt cho php trn b mt ngoi nu trong bng 2 v 3.
-Tt c cc vt nt bn trong, cc vt nt v cc khuyt tt khc lm
nh hng n s ng u ca tm tn u khng cho php.

31
 Bng 2: TN C PH LP LAKIA
Cc loi tu c yu cu cht lng theo tiu
Cc loi khuyt tt Cc loi tu c yu cu c bit
chun
Cho php cc ch phng rp ti ng knh
Rp lp ph Khng cho php
khng qu 1mm2
Cho php cc tm c vt hn Cho php cc tm c vt hn vi ng
C vt hn trn b mt
ng knh n 5mm vi s knh n 10mm vi s lng 1 vt trn 1
lakia
lng 1 vt trn 1mt. chi tit
Hoa km Khng cho php Cho php
Cc vt di c to
thnh trong khi o Cho php vi iu kin khng thng lp
Khng cho php
chiu dy lp lakia khi ph lakia
cn t
mn cc vt th bn
Cho php nhng khng c tp Cho php tp trung nhng tng din tch
ngoi trung khng vt qu 10cm2
li lm ca lp Cho php li lm nh c phn b trn ton b b mt nhng khng to thnh
ph vt chy
Cho php nhng khng lm thng
Cho php nhng khng lm thng lp lakia
Cc vt xc do va lp ph v chiu di khng qu
ph c chiu di n 20cm mt vt xc
chm c hc 10cm i vi mt vt trn mt chi
trn mt chi tit
tit
Cc vt lm c hc Khng cho php
32
Cc khuyt tt khng nu trong bng khng nht thit phi ch
 BNG 3: CC TM TN C PH MT LP PVC
CC LOI TU C YU CU
CC LOI KHUYT CC LOI TU C
CHT LNG THEO TIU
TT YU CU C BIT
CHUN
Cho php xut hin
Cho php cc vt lm n chic vi
Cc vt lm trn b cc b vi ng knh
ng knh n 10mm vi tng
mt n 5mm, s lng 2
din tch n 50mm2
vt trn mt tm
Cho php nhng khng c lm thay i hnh dng v b
Cc vt xc
mt ca lp ph trang tr
Hoa km Khng cho php Cho php
Cho php phn b u trn ton b
mn ca lp ph Khng cho php
b mt
Tm ph b gy khc Khng cho php

Cc khuyt tt khng nu trong bng khng nht thit phi ch

33
2.2.5.1. Cc vch bc
1.Cc gi bng tn en c
sn bo qun
2.Vi thu tinh
3.Thp ch U bng tn trng
km
4.Tai gi kiu H40, H100
5.Thp ch U c sn bo
qun
6.Cc tm bc c chiu dy
25mm
7.Thp ch U c tun th
lin kt vi mt boong theo
phng php hn hoc bng
inh ghim, lin kt vi mt
sn bng inh vt
8.Cc inh hn
34
2.2.5.2. Cc vch ngn
1.Cc gi bng tn
en c sn bo qun
2.Thp ch U bng tn
en c sn bo qun
c hn n mt
boong hoc ng inh,
lin kt vi mt sn
bng vt
3.Vi thu tinh
4.Cc tm vch ngn c
chiu dy 50mm
5.Thp ch U lm bng
tn trng km

35
2.2.5.3. Lin kt cc tm
1. Cc tm vch
2. Mi ni kiu omega

36
1. Tm bc c chiu dy 50mm,
2. Thp hnh
3. Thp hnh
4. Tm bc c chiu dy 25mm
5. Vt bt

37
1. Tm lt
2. Thp hnh

38
1. Thp hnh
2. Tm lt c chiu dy 25mm
3. Tm lt c chiu dy 50mm
4. Tn v tu
5. Tm hnh bng tn trng km

39
1. Bng thu tinh
2. Tm lt c chiu dy 50mm
3. Tn v tu
4. Thp hnh
5. Tm lt c chiu dy 25mm
6. Thp hnh bng tn trng km

40
1,3 Tm lt
2. Thp hnh

41
1,3 Tm lt
2. Thp hnh

42
1. Thp hnh
2. Tm lt
3. Thp hnh

43
1. Vch lt
2. Thp hnh

44
1. Vch lt
2. Thp hnh

45
3. BC CC TRN
3.1. Bc cc trn bng cc tm phi hu c
-Bc cc trn bng cc tm lt c chiu dy 12mm. Cc chi tit ny c
gia cng theo cc mc 2.1.2 v 2.1.4 ca tiu chun ny
3.1.1. Cc kch thc dung sai
3.1.1.1. Dung sai cc tm
-Chiu dy 0,3mm.
-Chiu rng 1,0mm.
-Chiu di 1,0mm.
- nghing so vi chiu vung gc khng vt qu 5mm
- vng cho php n 2mm/1m
- li lm cho php 1mm/1m
3.1.1.2. Dung sai cc trn
-Khe h ca cc tm lt cc gc 1mm
-Khe h b mt cc tm bn nhau cho php 1mm
-Khe h mi ni cc tm n 1mm
46
3.1.2 CC NT KT CU
CH 1: Cho php s dng cc phng n kt cu khc bc cc trn
3.1.2.1. Bc cc trn bng cc tm phi hu c
1.Tm phi hu c
2. Thp gc sn bo qun
3. Thp ch U sn bo qun
4. Tho hnh kiu omega
5. Tm nha trang tr
6. Thp hnh kiu omega

47
3.2. Bc trn bng tm kim loi dng bn thnh phm
3.2.1. Vt liu
-Cc chi tit bc trn c lm t cc tm thp m km c ph lakia
hoc cc tm nhm c ph lakia.
-Pha b mt khng nhn thy cc chi tit c bc cch nhit bng bng
thy tinh hoc cng c th khng cn bc cch nhit. Tt c cc chi tit
gi c nh cc tm lt phi c m km.
3.2.2. Cc yu cu k thut thi cng
- Tt c cc cnh trong v ngoi c mp sc phi c mi nhn v
khng cn phi sn ph bo qun.
-Cc tm bng thy tinh c dnh theo mt phng rng v khng dnh
cc tm nh, cc tm lt trn khng c dnh theo ng chu vi cch
mp 15mm.
-Cc tm lt v cc thanh np ti cc gc phi c m.
-Cho php cc vt nt nh ti mp cc chi tit ph bng lakia khi b gy
180o, nhng khng c lm bong lp lakia.
-Mp ct ca cc tm c un cong theo chiu cao n 6mm
48
3.2.3. Kch thc dung sai
3.2.3.1. Dung sai cc tm
-Chiu di +0,5mm+ - 0,8 mm.
-Chiu rng +0,5mm + -0,8mm.
-Chiu dy vi lp cch nhit o theo ng bao ca tm cch mp
70mm l +4,0mm, -2,0mm.
- nghing so vi ng vung gc trn 1m bn knh l 0,5mm/1m.
3.2.3.2. Dung sai kch thc cc thanh
- Chiu rng 1,0mm
-Chiu dy vi lp bc cch nhit +4,0mm, -2,0mm
3.2.3.3. Dung sai cc trn
- lch so vi cc gi treo vung gc ca cc trn cho php n 20 o.
- x dch ca cc mc treo theo ng thng cho php n 100mm.
- lch b mt ti cc mp ni ca cc tm v cc thanh n 1mm.
- x dch cc tm ti cc gc 0,5mm.
- x dch mi ni ca cc tm trn ton b chiu di = 1mm.
- phng cho php 1mm/m, nhng khng lu n vng t nhin
ca cc tm. 49
3.2.4. Yu cu cht lng
Yu cu cht lng theo mc 2.2.4
3.2.5. Cc nt kt cu
CH 1: Cho php p dng cc phng n kt cu khc lt trn
3.2.5.1. Loi trn hp
1.Khun trn hp
2.Cc m kim loi
3.Thp hnh kt ni vi vch
4.Thp hnh lm c
5.L xo

50
3.2.5.2. Loi trn phng - lp rp tm u
1. Tm lt trn u tin
2. Bng thu tinh
3. Gi kim loi
4. Mc treo
5. Thp hnh

51
3.2.5.3. Trn phng - lp rp tm bc cui
1.Tm bc trn
2.Gi kim loi
3.Mc treo
4.Thp hnh
5.Tm hm

52
4. CA GIA CNG V BC
4.1. Ca loi B
4.1.1. Ca phi kim loi
4.1.1.1. Vt liu v cc yu cu thi cng
Cnh ca c ch to bng cc tm phi hu c c dn tm nha
trang tr. Mp cnh ca cnh ca c bao bng thp ch C lm bng
thp khng r. Ca g c cc chi tit m lm gim dao ng. Cc
vin ca c gia cng bng thp tm c sn bo qun.
4.1.2. Ca kim loi
4.1.2.1. Vt liu v cc yu cu k thut
Cnh ca c kt cu hnh hp, bn trong c lt cch nhit bng thu
tinh, trong si bng thu tinh c nh vung gc vi hnh hp ca.
Hp ca c ch to bng thp m km vi chiu dy 0,7mm c ph
bng lp nha PVC. Vin ca c gia cng bng thp tm c ph sn
bo qun. Ca c lp rp cc tm m lm gim rung. Cnh ca c
th c ch to cng vi cc rnh thng gi v p dng cho ca thot
him.
53
4.1.3. Dung sai, cht lng v nguyn l hot ng
- cong vnh bt c im no trn vnh ca khng c cch xa mt
phng to bi 3 im bt k trn vnh ca l 3mm.
-Dung sai phng ca vin ca l 3 mm
-Gia vnh ca v tm cnh ca phi m bo khe h 2-3mm
-Ca phi bo m ng, m bng mt cnh tay
-iu chnh ca gi phi m bo trn u.

54
1.Thp gc c sn
bo qun
2.Bu lng m km
3.Thp gc
4.Tm lt
5.Khung vin ca
6.Tm ca
7.Tm lt
8.Thp c sn bo
qun
9.Tm lt pha trn
ca ca
10.Vt m crm

55
4.1.4.2. Lp rp cnh ca cp B
vo cc vch bc kiu FAMOS
1.Khung vin ca
2.Cnh ca
3. p che gc bng thp tm
khng r
4. Tm lt pha trn ca

56
4.2. Ca vo cp A
4.2.1. Vt liu v k thut thi cng
-Cnh ca c gia cng bng thp tm c chiu dy bng 1,5mm theo
dng 2 hp. Khong khng gia cc hp ca c nhi y bng bng
thu tinh ng vai tr vt liu cch nhit. Vin ca c bo v bng
thp tm khng r c chiu dy 1,5mm
-Cnh ca c th thi cng bng 1 trong 3 phng n- sn bo qun, -ph
mt tm nha PVC, -ph mt lp bng tm nha trang tr. Vin ca
c gia cng bng thp tm c chiu dy 3mm v sn theo b sn
4.2.2. Dung sai, cht lng v nguyn l hot ng
-Trn b mt ngoi ca khung vin ca v cnh ca cho php ln sng
nh, li lm cc b c th su n 1mm.
-Cc cnh ca sau khi lp rp ng m ch bng mt tay.
-Cc ca ra vo c lp rp b t hm in t gi ca.

57
4.2.3.1. Lp ca ra vo loi A
1. Vch bc
2. Thp hnh
3. Gi bng thp tm
4. Vin ca
5. Cnh ca

58
4.3. Ca ra vo bn ngoi
4.3.1. Ca ra vo bn ngoi bng vt liu LPS
4.3.1.1. Vt liu, cc yu cu k thut ch to sn phm
Vin ca c th c ch to t g si hoc thp tm. Cnh ca c gia
cng bng tm nha thu tinh tng hp. Bn trong cnh ca c in
y bng cc bt tng hp. Ta c th s dng loi knh c ti lp
vo ca. Gc ca vin ca c bo v bng tm m ch to t thp
khng r.
4.3.1.2. Dung sai, cht lng v nguyn tc hot ng
-Chiu dy ca cnh ca 2mm
-Chiu rng v chiu cao ca cnh ca 2mm
-B mt ca cnh ca khng c c cc bt kh v cc vt nt c th
nhn thy t khong cch 1m. Cho php chn b mt c nhng vt xc
nhng khng nhn thy t khong cch 1m.
-Cc vin ca g cho php c cc mt g nhng khng qu 1 mt g trn
1m.
-ng m ca ch bng mt tay.
59
-Khe h gia vin ca v cnh ca t 1-4mm
4.3.2. Ca ra vo pha ngoi bng g:
4.3.2.1. Vt liu v cc yu cu k thut
G c ch to t g si, khung ca vin ca pha ngoi c ch to
bng g t cc thn cy thuc h l kim. Cc gc ca c bo v bng
tm m ch to t hp kim ng. Trn cnh ca cho php lp rp knh
c ti. Tm ca cho php vt gc 2/45 o.
4.3.2.2. Dung sai, cht lng v nguyn l hot ng
-Khe h pha trn v pha di ca ca 2-4mm
-Khe h cc mi ni 2-3mm
-Pha mt ngoi ca cnh ca cho php c nhng mt g bn. Vin ca
cng cho php c nhng mt g bn v s lng 1 mt g/m.
-Ca c lm kn bng cc si dy cao su.

60
4.3.3. Cc nt kt cu
CH 1: Lp rp ca ra vo bng vt liu LPS v ca chng mui
1. Ca ra vo LPS
2. Vin ca bng g
3. Tm lm kn
4. Ca chng mui
5. Np g
6. Sn tu

61
4.3.3.2. Lp rp ca ra vo bng g
1.Vin ca bng g si
2.Giong lm kn
3.Khung ca bng g t thn cy l kim
4.Gi
5.Knh
6.Cnh ca bng g si

62
4.4. Ca ra vo bng thp loi nh
4.4.1. Vt liu v cc yu cu k thut gia cng
-Vin ca c ch to bng tn dy 3mm. Cnh ca c gia cng t
thp hnh lin kt vi nhau bng phng php hm im v gp mp.
Cnh ca c th dng c l (sn) hoc tm tn lin nhng c khe h
ca gi.
4.4.2. Dung sai v cht lng
- li lm khng c vt qu 3mm so vi mt phng c bn ca
cnh ca.
-Sai s ln nht gia b mt cc kt cu ca cnh ca vi mt chun o
khng ln hn 3mm

63
4.4.3. Lp rp
1.Vin ca
2.Cnh ca
3.Vch cabin
Ch 1: Cho php s dng cc
phng n kt cu khc lp rp
ca ra vo hoc ca s

64
4.5. Ca ra vo cc kho thc phm
4.5.1. Vt liu v cc yu cu k thut ch to
Cnh ca v vin ca c kt cu hp c gia cng t cc tm nha tng hp
thu tinh. Cnh ca c in y bn trong bng cc bt tng hp. Cnh ca c
tay vn c th m t pha trong ng thi c th lp thit b sy in lm tan
ti giong lm kn.
4.5.2. Dung sai, cht lng v nguyn l hot ng
-Cnh ca cho php c nghing so vi mt phng ng ca vin ca l 4mm
v cho php thp hn mt phng ca vin ca n 3mm
-Khe h cho php gia cnh ca v vin ca.
T PHA CNH CA
V TR CA KHE H
PHA NGOI PHA TRONG
PHA TRN 3 1,5 5 1,5

PHA DI 7 1,5 5 1,5

KHE H CC MI NI 3 1,5 5 1,5
-Mt phng ngoi ca cnh ca v vin ca khng cho php c cc vt r
nhn thy t khong cch 1m
65
-Sau khi lp rp ca c th ng m bng mt cnh tay
4.5.3. Lp rp
1.Np ca
2.Tn vch
3.Bu lng
4.Vin ca
5.Cnh ca

66
5. Khung ca s
5.1. Khun ca s bng kim loi v vt
liu tng hp
1.Khun ca s bng tn c sn bo
qun hoc c ch to bng nha tng
hp c gia cng bng cc si thu
tinh
2. Tm lt
3. Ca s
4. Cch nhit chng m
5. Mng thot nc

67
5.2.Khung ca dng tm
1.Thp hnh c sn bo
qun
2. Tn vch
3. Tm lt vch
4. Lp cch nhit chng m
5. Ca s
6. Rnh thot nc
7. Tai mc c sn bo qun

68
6. MODUL V SINH
CH 1: Cho php s dng phng n kt cu khc lp rp modul
v sinh
6.1. Modul v sinh dng tm
-Modul v sinh dng tm c ch to t cc tm nha tng hp c
lm kn ti cc mi ni bng phng php l ho vt liu mm, n hi
6.2. Modul v sinh dng khi
-Modul v sinh dng khi c v ri bng thp trn c sn v cc ngn
vch, trn c c nh trn cc tr c th iu chnh sau khi iu chnh
v cn bng c hn vo boong tu. Vic hon thin bn trong c b
bng lp v bc trang tr m mu sc c th tho thun gia ngi cung
cp v ngi mua. Cc chi tit ca modul bao gm cc thit b v sinh c
bn, cc thit b v in, tt c cc trang b u c ni trc tip vi cc
h thng ca tu. Tu theo yu cu ca cc modul v sinh dng hp c
th c ch to lin vi nhau.

69
6.2.1. Dung sai v cht lng
-B mt bn trong cc vch ca v modul v sinh phi nhn, khng c
c li lm v vt nt.
- nghing ca modul so vi phng thng ng v so vi mt phng
ngang 1mm/m
-Sai s v phng cc b 0,5mm v 2mm /m
-Lavato v chu ra ti im xa nht c th tnh 150N trong thi gian
3 pht.

70
6.3. Cc nt kt cu
6.3.1. Lm kn cc mi ni ca modul v
sinh dng tm
CH 1: Cho php s dng cc phng n
kt cu khc lp rp modul v sinh dng
tm
1.Cc tm bng vt liu tng hp
2.Cht lm kn
3.Cu ni bng tm thp c sn bo qun
4.Tm nha trang tr

71
6.3.2. Modul v sinh
1.n
2.Chu ra
3.Bn cu
4.Bung tm
5.H thot nc
6.Tay nm
7.Mc treo
8.Thng gi
9.T v ging
10.Vi nc
11.Mn che
12.Gi x phng
13.L si

72
7. TRANG TR NI THT
7.1. Trang b ni tht bng g
- sn xut ni tht ta dng g phin, g tm v g dn c m
10% (2%), cc tm g p c m 9% (2%), ng thi ta c th s
dng cc loi tm nha tng hp 7% (2%). B mt ngoi ca cc kt
cu v tt c cc b mt c th tip xc c ta c th s dng cch dn
cn cc cnh th c b mp.
-Cc tm dn bn ngoi c la chn tu theo vn g v mu sc.
-Cc chi tit bng thu tinh v cc l trn c gia cng ging nh b
mt ngoi. Cc b mt nh khng nhn thy c sn bo qun bng
lakia khng c mi. Cc chi tit ren c ni kht vi cc chi tit ca
thit b v to thnh mt phng

73
7.1.2. Khuyt tt ca g phin v g dn cho php trn b mt
-Cc mt phng b mt- cc mt g cho php ti a 010mm, dc g bn
trong (ngoi tr g xi), gn sng v sng ln.
-Cc b mt bn ngoi cc mt g cho php ti a 020mm, cc vt
trn cc b mt mu sm, dc g bn trong (ngoi tr g si), mu sc
trn b mt sm, gn sng ca vn g.
-Cc b mt bn trong-cc mt g cho php ti a 20mm, cc l sau khi
c lp y bng cc vt liu cng loi ti a 10mm, cc vt , dc
g bn trong, mu sc v cc ng vn trn cc b mt mu sm, cc
vt xc v h hi ti cc b mt mu sm c lp y bng cc vt
liu cng loi, so vi chiu rng ti a ln n 2mm vi s lng ln n
2/mt b mt gn sng ca vn g.
-Khng cho php cc khuyt tt khc

74
7.1.3. Cc khuyt tt cho php trn cc b mt bn ngoi
-Cc b mt khng cho php c cc khuyt tt
-Cc b mt bn ngoi khc- cc bt kh v cc vt nt, cc vt nt b
mt cho php tng chiu di 200mm trn mt b mt ca kt cu, vt r
ti a 2 vt r trn din tch 4mm2/mt kt cu b mt.
-Cc b mt bn trong- cc vt li lm, xc, r cng nh cc im xc,
khng ng k lm bin mt sau khi nh bng, cc vt xc b mt c
tng chiu di ti a 500mm ti mt b mt cc kt cu, vt r cho php
ti a 5 vt trn din tch ti a 4mm 2/1 b mt.
7.1.4. Cc khuyt tt cho php ca g dn plastic
-Cc b mt khng cho php c cc khuyt tt
-Cc b mt bn ngoi- vt r ti a 2 trn mt din tch ti a 4mm 2,
cc vt xc b mt cho php c tng chiu di ti a 200mm, tng din
tch vt ti a 4mm2, sm mu khng ng k v khng mu ti a
1000mm2 trn mt b mt ca kt cu
-Khng cho php cc khuyt tt khc

75
7.2. Trang b ni tht bng kim loi
-Trang b ni tht bng kim loi phi c sn bo qun, thp tm v thp
hnh, cc thp tm c sn bo qun v cc thp hnh bng hp kim nhm
v cc thp tm c ph lp PVC
7.2.1. Cc yu cu thc hin
-Ti cc v tr lm bng kt cu kim loi khng c php xy ra cc vt
gp v bin dng ca mt ct ngang.
-Cc mi hn phi bo m trn nhn.
-Ton b cc mp m ngi s dng tip xc phi c mi nhn.
-Khng cho php cc loi vt liu c tnh nng ho in khc nhau ni trc
tip vi nhau (c th s dng sn ph ring bit)
-Cc b mt hon thin khng c c cc vt li lm, g gh v gp khc m
mt thng c th nhn thy.
-Thp tm pha trn ca trang thit b v cc bung pha di c sn bo
qun hoc c p g dn bng cc vt liu chu tc nhn c l ho.
-C th p dng cc loi sn bo qun sau y:
a)Cc loi sn ph
b)Ph Crom
c)Ph anodic i vi hp kim nhm
76
d)Tm ph cht hu c
7.2.2. Cc khuyt tt cho php i vi cc sn ph v tm ph cht hu c
-Khng cho php cc khuyt tt bn ngoi b mt
-Cho php c cc vt xc vi tng chiu di vt xc ti a 200mm trn cc
b mt lp sn bn ngoi v bn trong
7.2.3. Cc kch thc dung sai
-Ca ton b kch thc bn ngoi
Ti a 1000mm +,- 4mm
Ti a 2000mm +,- 6mm
Ti a 2500mm +,- 10mm
-Khe h gia ca ra vo v lp bc ti a 2mm.
7.3. Trang thit b c bc
i vi trang thit b c th lm bng cc loi vt liu sau y
-Cc loi thp hnh v thp tm c sn bo qun
-Cc thp tm v thp hnh hp kim nhm,
-Cc thp tm c ph lp nha PVC v cc loi g v cc vt liu t g.
Yu cu cc vt liu p dng l loi vt liu khng chy, kh chy
77
7.3.1. Cc yu cu thc hin
-Cc lp bc ring bit c gi vi nhau theo phng php d thay th
-Cho php s dng lp vi bc nhn do vn chuyn min lp nhn c th l
phng
-Khng cho php i vi b mt khng ng u so vi chun hnh dng
khng theo quy nh.
7.3.2. Khuyt tt ca vi trn b mt thit b ni tht
Trng hp th 1
-Khuyt mt si ngang trn mt vi, si vi b rt ra 100mm trn mt vi, vt
bn trn mi si di n 20mm
-Vn cn cc mu ni gia cc si vi l ra b mt bn ngoi v c dy ln
n 300mm. Khuyt mt si vi trn tm vi, si vi b rt ra 100mm trn
mt vi
Trng hp th 2
-Vt bn trn cc si vi di ti 20mm.
-Cc loi khuyt tt khc u khng c chp nhn
7.4. S xut hin ng thi cc khuyt tt trn trang thit b ni tht
-Cho php c ti 8 khuyt tt xut hin trn mt trang thit b nhng khng
cho php nhiu hn 3 khuyt tt trn mt mt ngoi ca chi tit.
78
8. Lt sn
8.1. Chun b b mt
-Cng vic chun b b mt tn ca boong phi c thc hin theo tiu
chun sn ZN-02/09-39-02
-Mt tn ca boong phi c lm sch s, kh v sn lt trc khi sn
ph
-Boong c sn bo qun theo hng dn ca ti liu k thut
-Ring cc boong trong hnh 9.12 v 16 c bo qun theo hng dn ca
nh sn xut.
8.2. Cc yu cu thi cng
-Mc ch ca vic s dng cc hp kim trn boong l khc phc khuyt
tt do p dng dung sai cho php i vi boong tu t c phng tt
nht trc khi sn trang tr. Cc vt liu ny thng l nha v c th dnh
nhit trn 0oC
-u ca cc tm vn sn u c ni vi mt tm vn trn mp ni vi
vch
8.3. Cc loi sn
8.3.1. Sn ph sn hnh 1. Mt boong c sn bo qun 79
8.3.2. Sn dnh bng cc tm nha hnh 2
-Ph nha PVC trc tip vo mt boong c sn lt v sn bo qun. ph
nha PVC loi winigam trn mt din tch ti 0,5m th phi dng keo dn. bc cao
su dn trn mt din tch ln hn th phi dng keo dn. bo cao su dn trn mt
din tch ln hn th phi cn dng keo ho hc.
8.3.3. Mc ch ca vic s dng vt liu xp l gim nhm ca mt boong v
bt kn cc mi hn. Bng cch lm nh vy s c c b mt nhn trc khi bc
trang tr: ph PVC hoc tri thm. Khng yu cu phi ph vt liu ln ton b b
mt . Phn u thang ca boong ch cn ph sn l c. Vt liu xp vn thng
c s dng l florit 4 hoc ci khc. dy ca lp bc l t 0-7mm. Cc tm PVC
hoc thm c dn vo tn nn bng keo dnh phn tn.
8.3.4. Sn ph bng vt liu hn hp ph sn hnh 5.6.7
-Mc ch ca vic dng cc vt liu hn hp ph sn lm bng nha l lm phng
boong tu.
-Vt liu ph sn thng dng nht l: florit 3 hoc loi khc. C th ph trc tip
lp vt liu cch nhit ca boong.
- dy ti u ca lp bc l t 8-20mm. Vt liu ph sn phi c bm dnh tt,
khng c vt rn, l nh v nhm. nhm b mt cho php khng vt qu tng
chiu dy (khong 1mm). B mt vt liu ph sn phi c cc l trn lp ph c chiu
di 1,5m th khng c ln hn 5mm. o c tnh theo chiu dc ca tu. Cc l cc
b ln ti 5mm v cho php c cc vt rn. Cng on cui cng ca bc l sn 80ph,
dn PVC hoc tri thm bng keo phn t.
-Lp PVC phi dnh cht vo nn tn v khng c np nhn. Nu s dng winigam th
cc tm phi c ni vi nhau bng dy nha PVC. Sau dy ni c ct bng
vi tng din tch c bc. Tri thm ln ton b b mt nn tn. Cc mi ni gia
cc tm thm khng c l ra ngoi. Thm dn khng c c np nhn v ch
phng ra. Ni sn vo vch phi c tin hnh theo hng dn ca ti liu k thut.
8.3.5. Sn ph bng gch ceramic hnh 8,9
-Sn ph bng gch ceramic c dng trong cc bung dch v v phng v sinh ni
thng phi tip xc vi nc.
-Lt gch ceramic vo sn bng va ximng. m bo thot nc tt th nn gch
phi nghing 1% (10mm trn khong cch 1m) v pha l thot nc.
-Sn lt gch men phi bng. Cho php xut hin bin dng trn nhng b mt
c xc nh. Bin dng khng c ln hn 2mm trn khong cch 2m. Mch t
gia cc vin gch phi t 51mm
- thng ca cc ng mch c dung sai l 1mm trn khong cch 1m. Sn lt
gch phi dng loi A60. Loi gch ny lm t FTG35, dy 45mm, c lt ln ton
b b mt boong, gia cc vch ngn.
- dy ti u ca lp va ximng gn ch l thot nc phi bng 10mm.
-Ti cc mi ni gia sn lt gch ceramic v vch ngn phi dng tm m lm bng
cc tm lt hnh ch nht hoc cc tm lt c chiu dy t 75-200mm, mt trn ca
cc tm m c trng bng hp cht silicon do v ph thuc vo nhng yu cu
i vi cc tm thp hnh l cc tm trang tr. 81
8.3.6. Sn 35 FTG cp A60- Bn v s 10
Sn ngn la FTG bao gm cc lp sau y
-Lp sn lt TEFROTEX 2S/5 SF
-Chiu dy lp sn 0,5-1mm
-Lp chng chy FTG dy 35mm
-Lp vt liu xp TEFROTEX 60 dy 10mm
Cc vt liu hn hp bc lt p vi cc chi tit bng dy kim loi c hn
vi mt boong vi s lng 9 tm/m2. Sau khi hon thin b mt ca lp ny
c th sn hoc p cc tm nha PVC.
8.3.7. Cc sn thong hnh v 11
-Cc sn ni c lm bng cc thng bng thp tm c chiu dy 2 hoc
3mm. Cc thng c ghp vi nhau bng cc si bng thu tinh v t trn
mt boong c sn lt. Chiu rng b mt boong nh hn chiu rng thng v
phi c p y bng cc si bng cng loi v c p thp tm c chiu
dy 2mm. Cc thng c hn vi nhau. Sau ny tu thuc vo yu cu,
phi bo m c chc nng sau y:
+L vch ngn chu la cp A60, gim chn, ting n v cch nhit.
82
-Sn ni hnh v s 11 c c im l cc thng s c th bin i c. Chiu
dy ca tm bng thu tinh l 30-80mm vi mt 60-200 kg/m 3.
-Chiu dy vt liu hn hp bc lt t 10-20mm
-Hu ht s dng vt liu hn hp florit 3 hoc vt liu khc
-Chn ng m vang
-Cc c tnh
+Yu t truyn chn 20-27dB/dek
+Kh nng cch m chng sng m 22-33dB/dek
-Hon thin b mt sn bng p cc tm lt trang tr.
8.3.8. Ph cc boong h bng vt liu hn hp S222 Hnh v s 12
Yu cu ph boong m xut pht t nhu cu cn thit ca
+Mt boong
+Cch nhit boong
+Gi c mu sc
+Chng trt b mt
Chun b sn lt boong theo yu cu ca nh sn xut. Chiu dy ca vt liu
ph hn hp DURASTIC S222 l 6mm. Cc tm ni trn boong phi tng
chiu dy 6mm. Mp tm ph boong phng phi c hn thanh thp phng.
Ph 2 lp ngoi cng bng nha epoxy Durastic S405. Trong thi tit m 83
chng trt th lp trn cng phi c rc cht corundum
8.3.9.1. Sn c sn bo qun
1.Ph sn
-Theo ti liu k thut
2. Mt boong
8.3.9.2. ph sn bng bc lt
1.Bc lt bng nha PVC hoc cao
su
2.Dn
3.Mt boong
8.3.9.3. Sn c ph bng vt
liu hn hp v bc lt bng nha
PVC
1.Cc tm nha PVC
2.Dn
3.Vt liu xp
4.Thp hnh
5. ai c
84
6.Mt boong
8.3.9.4. Sn c ph bng vt
liu xp v tri thm
1.Thm
2.Dn
3.Vt liu xp
4.Thp hnh
5. ai c
6.Mt boong
8.3.9.5. Sn c ph vt liu
ph sn c sn bo qun
1.Vt liu ph sn
-Theo yu cu k thut
2.Mt boong

85
8.3.9.6. Sn c ph bng vt
liu ph sn v bng cc tm
nha PVC
1.Tm chn tng bng kim
loi
2.Thp hnh PVC vi cc mp
bng plastic
3.Thanh PVC
4.Thp hnh nhm
5. ai c
6.Tm PVC
7.Dn
8.Vt liu hn hp ph sn
9.Bc lt
10.Vch thp
11.Mt boong

86
8.3.9.7. Sn c ph bng vt liu ph sn v tm thm
1.Vt liu hn hp ph sn
2.Thm
3.Dn
4. ai c
5.Tm chn tng
6.Bc lt
7..Mt boong
8.3.9.8. Sn hoa
1. hoa cng
2.Vn git
3.Va ximng
4.Va trt
5.Mng dy thp
6.Thp hnh chn tng vn git
7.Vt liu lm hn
8.ai c
9.Mt boong 87
8.3.9.9. Sn hoa cp A60
1. hoa cng
2.Va xi mng
3.Va trt
4.MASA FTG 35
5.Mt boong
8.3.9.10. Sn FTG 35 cp A60
1.Sn lt TEFROTEX 25/5 SF
2. TEFROLITH FTG-55
3.TEFROTEX 60
4.Ph sn
5.Cc tm PCW
6.Dn
7.Mng dy thp (9Pc/m2)
8.Vn git
9. ai c
10.Mt boong 88
8.3.9.11 Sn ni
1.Bng thu tinh
2.Cc thng ni
3.Sn ph vt liu ph sn
4.Bc lt trang tr
5.Dn
6.Trang thit b c nh
7.Thp tm dy 2mm
8.Vn git
9. ai c
10.Thp
11.Mt boong
8.3.9.12.Ph boong m bng Durastic S222/S405
1.Masa Durastic S222
2.Durastic S405
3.Mt boong
89