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Embedded Systems Design: A Unified

Hardware/Software Introduction

Chapter 1: Introduction

1
Outline

Embedded systems overview


What are they?
Design challenge optimizing design metrics
Technologies
Processor technologies
IC technologies
Design technologies

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Embedded systems overview

Computing systems are everywhere


Most of us think of desktop computers
PCs
Laptops
Mainframes
Servers
But theres another type of computing system
Far more common...

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Embedded systems overview

Embedded computing systems


Computers are in here...
Computing systems embedded within
electronic devices and here...

Hard to define. Nearly any computing and even here...


system other than a desktop computer
Billions of units produced yearly, versus
millions of desktop units
Perhaps 50 per household and per
automobile Lots more of these,
though they cost a lot
less each.

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A short list of embedded systems
Anti-lock brakes Modems
Auto-focus cameras MPEG decoders
Automatic teller machines Network cards
Automatic toll systems Network switches/routers
Automatic transmission On-board navigation
Avionic systems Pagers
Battery chargers Photocopiers
Camcorders Point-of-sale systems
Cell phones Portable video games
Cell-phone base stations Printers
Cordless phones Satellite phones
Cruise control Scanners
Curbside check-in systems Smart ovens/dishwashers
Digital cameras Speech recognizers
Disk drives Stereo systems
Electronic card readers Teleconferencing systems
Electronic instruments Televisions
Electronic toys/games Temperature controllers
Factory control Theft tracking systems
Fax machines TV set-top boxes
Fingerprint identifiers VCRs, DVD players
Home security systems Video game consoles
Life-support systems Video phones
Medical testing systems Washers and dryers

And the list goes on and on


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Some common characteristics of embedded
systems
Single-functioned
Executes a single program, repeatedly
Tightly-constrained
Low cost, low power, small, fast, etc.
Reactive and real-time
Continually reacts to changes in the systems environment
Must compute certain results in real-time without delay

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An embedded system example -- a digital
camera
Digital camera chip
CCD

CCD preprocessor Pixel coprocessor D2A


A2D

lens

JPEG codec Microcontroller Multiplier/Accum

DMA controller Display ctrl

Memory controller ISA bus interface UART LCD ctrl

Single-functioned -- always a digital camera


Tightly-constrained -- Low cost, low power, small, fast
Reactive and real-time -- only to a small extent
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Design challenge optimizing design metrics

Obvious design goal:


Construct an implementation with desired functionality
Key design challenge:
Simultaneously optimize numerous design metrics
Design metric
A measurable feature of a systems implementation
Optimizing design metrics is a key challenge

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Design challenge optimizing design metrics

Common metrics
Unit cost: the monetary cost of manufacturing each copy of the system,
excluding NRE cost
NRE cost (Non-Recurring Engineering cost): The one-time
monetary cost of designing the system
Size: the physical space required by the system
Performance: the execution time or throughput of the system
Power: the amount of power consumed by the system
Flexibility: the ability to change the functionality of the system without
incurring heavy NRE cost

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Design challenge optimizing design metrics

Common metrics (continued)


Time-to-prototype: the time needed to build a working version of the
system
Time-to-market: the time required to develop a system to the point that it
can be released and sold to customers
Maintainability: the ability to modify the system after its initial release
Correctness, safety, many more

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Design metric competition -- improving one
may worsen others
Power Expertise with both software
and hardware is needed to
Performance Size
optimize design metrics
Not just a hardware or
software expert, as is common
NRE cost A designer must be
comfortable with various
CCD
Digital camera chip technologies in order to choose
A2D
CCD preprocessor Pixel coprocessor D2A the best for a given application
lens
and constraints
JPEG codec Microcontroller Multiplier/Accum

DMA controller Display ctrl Hardware

Memory controller ISA bus interface UART LCD ctrl


Software

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Time-to-market: a demanding design metric

Time required to develop a


product to the point it can be
sold to customers
Market window
Revenues ($)

Period during which the


product would have highest
sales
Average time-to-market
Time (months) constraint is about 8 months
Delays can be costly

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Losses due to delayed market entry

Simplified revenue model


Peak revenue
Product life = 2W, peak at W
Peak revenue from
Time of market entry defines a
Revenues ($)

delayed entry
On-time triangle, representing market
Market rise Market fall penetration
Delayed Triangle area equals revenue
Loss
D W 2W The difference between the on-
On-time Delayed Time time and delayed triangle areas
entry entry

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Losses due to delayed market entry (cont.)

Area = 1/2 * base * height


Peak revenue On-time = 1/2 * 2W * W
Peak revenue from
Delayed = 1/2 * (W-D+W)*(W-D)
Revenues ($)

On-time
delayed entry
Percentage revenue loss =
Market rise Market fall (D(3W-D)/2W2)*100%
Delayed Try some examples
Lifetime 2W=52 wks, delay D=4 wks
D W 2W
(4*(3*26 4)/2*26^2) = 22%
On-time Delayed Time Lifetime 2W=52 wks, delay D=10 wks
entry entry (10*(3*26 10)/2*26^2) = 50%
Delays are costly!

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NRE and unit cost metrics

Costs:
Unit cost: the monetary cost of manufacturing each copy of the system,
excluding NRE cost
NRE cost (Non-Recurring Engineering cost): The one-time monetary cost of
designing the system
total cost = NRE cost + unit cost * # of units
per-product cost = total cost / # of units
= (NRE cost / # of units) + unit cost
Example
NRE=$2000, unit=$100
For 10 units
total cost = $2000 + 10*$100 = $3000
per-product cost = $2000/10 + $100 = $300
Amortizing NRE cost over the units results in an
additional $200 per unit

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NRE and unit cost metrics

Compare technologies by costs -- best depends on quantity


Technology A: NRE=$2,000, unit=$100
Technology B: NRE=$30,000, unit=$30
Technology C: NRE=$100,000, unit=$2
$200,000 $200
A A
B B
$160,000 $160
C C
tota l c ost (x1000)

p er p rod uc t c ost
$120,000 $120

$80,000 $80

$40,000 $40

$0 $0
0 800 1600 2400 0 800 1600 2400
Numb er of units (volume) Numb er of units (volume)

But, must also consider time-to-market


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The performance design metric

Widely-used measure of system, widely-abused


Clock frequency, instructions per second not good measures
Digital camera example a user cares about how fast it processes images, not
clock speed or instructions per second
Latency (response time)
Time between task start and end
e.g., Cameras A and B process images in 0.25 seconds
Throughput
Tasks per second, e.g. Camera A processes 4 images per second
Throughput can be more than latency seems to imply due to concurrency, e.g.
Camera B may process 8 images per second (by capturing a new image while
previous image is being stored).
Speedup of B over S = Bs performance / As performance
Throughput speedup = 8/4 = 2

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Three key embedded system technologies

Technology
A manner of accomplishing a task, especially using technical
processes, methods, or knowledge
Three key technologies for embedded systems
Processor technology
IC technology
Design technology

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Processor technology

The architecture of the computation engine used to implement a


systems desired functionality
Processor does not have to be programmable
Processor not equal to general-purpose processor
Controller Datapath Controller Datapath Controller Datapath
Control index
Control Register Control logic Registers
logic
logic and file and State total
State register register
Custom State
+
ALU register
General
IR PC ALU IR PC
Data Data
memory memory
Program Data Program memory
memory memory
Assembly code Assembly code
for: for:

total = 0 total = 0
for i =1 to for i =1 to
General-purpose (software) Application-specific Single-purpose (hardware)

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Processor technology

Processors vary in their customization for the problem at hand


total = 0
for i = 1 to N loop
total += M[i]
end loop
Desired
functionality

General-purpose Application-specific Single-purpose


processor processor processor

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General-purpose processors
Programmable device used in a variety of
Controller Datapath
applications
Control
Also known as microprocessor logic and
Register
file
Features State register

Program memory General


General datapath with large register file and IR PC ALU

general ALU
User benefits Program
memory
Data
memory
Low time-to-market and NRE costs
Assembly code
High flexibility for:

Pentium the most well-known, but total = 0


for i =1 to
there are hundreds of others

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Single-purpose processors

Digital circuit designed to execute exactly Controller Datapath


one program Control index
a.k.a. coprocessor, accelerator or peripheral logic
total
Features State
register +
Contains only the components needed to
execute a single program Data
No program memory memory

Benefits
Fast
Low power
Small size

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Application-specific processors

Programmable processor optimized for a Controller Datapath

particular class of applications having Control Registers


logic and
common characteristics State register
Compromise between general-purpose and Custom
ALU
single-purpose processors IR PC

Features Data
Program memory
Program memory memory
Optimized datapath Assembly code
Special functional units for:

Benefits total = 0
for i =1 to

Some flexibility, good performance, size and


power
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IC technology

The manner in which a digital (gate-level)


implementation is mapped onto an IC
IC: Integrated circuit, or chip
IC technologies differ in their customization to a design
ICs consist of numerous layers (perhaps 10 or more)
IC technologies differ with respect to who builds each layer and
when

gate
IC package IC oxide
source channel drain
Silicon substrate

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IC technology

Three types of IC technologies


Full-custom/VLSI
Semi-custom ASIC (gate array and standard cell)
PLD (Programmable Logic Device)

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Full-custom/VLSI

All layers are optimized for an embedded systems


particular digital implementation
Placing transistors
Sizing transistors
Routing wires
Benefits
Excellent performance, small size, low power
Drawbacks
High NRE cost (e.g., $300k), long time-to-market

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Semi-custom

Lower layers are fully or partially built


Designers are left with routing of wires and maybe placing
some blocks
Benefits
Good performance, good size, less NRE cost than a full-
custom implementation (perhaps $10k to $100k)
Drawbacks
Still require weeks to months to develop

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PLD (Programmable Logic Device)

All layers already exist


Designers can purchase an IC
Connections on the IC are either created or destroyed to
implement desired functionality
Field-Programmable Gate Array (FPGA) very popular
Benefits
Low NRE costs, almost instant IC availability
Drawbacks
Bigger, expensive (perhaps $30 per unit), power hungry,
slower
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Moores law

The most important trend in embedded systems


Predicted in 1965 by Intel co-founder Gordon Moore
IC transistor capacity has doubled roughly every 18 months
for the past several decades
10,000
1,000

Logic transistors 100


per chip 10
(in millions) 1
0.1
Note:
0.01
logarithmic scale
0.001

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Moores law

Wow
This growth rate is hard to imagine, most people
underestimate
How many ancestors do you have from 20 generations ago
i.e., roughly how many people alive in the 1500s did it take to make
you?
220 = more than 1 million people
(This underestimation is the key to pyramid schemes!)

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Graphical illustration of Moores law

1981 1984 1987 1990 1993 1996 1999 2002

10,000 150,000,000
transistors transistors

Leading edge Leading edge


chip in 1981 chip in 2002

Something that doubles frequently grows more quickly


than most people realize!
A 2002 chip can hold about 15,000 1981 chips inside itself

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Design Technology

The manner in which we convert our concept of


desired system functionality into an implementation
Compilation/ Libraries/ Test/
Synthesis IP Verification

System System Hw/Sw/ Model simulat./


Compilation/Synthesis: specification synthesis OS checkers
Automates exploration and
insertion of implementation
details for lower level.
Behavioral Behavior Cores Hw-Sw
specification synthesis cosimulators
Libraries/IP: Incorporates pre-
designed implementation from
lower abstraction level into
higher level. RT RT RT HDL simulators
specification synthesis components

Test/Verification: Ensures correct


functionality at each level, thus
reducing costly iterations Logic Logic Gates/ Gate
between levels. specification synthesis Cells simulators

To final implementation

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Design productivity exponential increase
100,000

10,000

(K) Trans./Staff Mo.


1,000

Productivity
100

10

0.1

0.01

2005
1993

2001

2003
1983

1987
1985

1991
1989

1999
1997
1995

2007

2009
Exponential increase over the past few decades

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The co-design ladder

In the past: Sequential program code (e.g., C, VHDL)

Hardware and software Compilers


Behavioral synthesis
(1990's)
(1960's,1970's)
design technologies were
Register transfers
very different Assembly instructions RT synthesis
Recent maturation of Assemblers, linkers
(1980's, 1990's)

synthesis enables a unified (1950's, 1960's) Logic equations / FSM's


Logic synthesis
view of hardware and (1970's, 1980's)
Machine instructions
software Logic gates

Hardware/software
codesign
Implementation
Microprocessor plus VLSI, ASIC, or PLD
program bits: software implementation: hardware

The choice of hardware versus software for a particular function is simply a tradeoff among various
design metrics, like performance, power, size, NRE cost, and especially flexibility; there is no
fundamental difference between what hardware or software can implement.

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Independence of processor and IC
technologies
Basic tradeoff
General vs. custom
With respect to processor technology or IC technology
The two technologies are independent

General- Single-
purpose ASIP purpose
General, processor processor Customized,
providing improved: providing improved:

Flexibility Power efficiency


Maintainability Performance
NRE cost Size
Time- to-prototype Cost (high volume)
Time-to-market
Cost (low volume)

PLD Semi-custom Full-custom

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Design productivity gap

While designer productivity has grown at an impressive rate


over the past decades, the rate of improvement has not kept
pace with chip capacity
10,000 100,000
1,000 10,000

Logic transistors 100 1000


per chip 10 Gap 100 Productivity
IC capacity (K) Trans./Staff-Mo.
(in millions) 1 10
0.1 1
productivity
0.01 0.1
0.001 0.01

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Design productivity gap

1981 leading edge chip required 100 designer months


10,000 transistors / 100 transistors/month
2002 leading edge chip requires 30,000 designer months
150,000,000 / 5000 transistors/month
Designer cost increase from $1M to $300M
10,000 100,000
1,000 10,000
Logic transistors 100 1000
10 Gap 100 Productivity
per chip IC capacity
(in millions) 1 10 (K) Trans./Staff-Mo.
0.1 1
productivity
0.01 0.1
0.001 0.01

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The mythical man-month

The situation is even worse than the productivity gap indicates


In theory, adding designers to team reduces project completion time
In reality, productivity per designer decreases due to complexities of team management
and communication
In the software community, known as the mythical man-month (Brooks 1975)
At some point, can actually lengthen project completion time! (Too many cooks)
Team
60000 15
1M transistors, 1 16 16
50000 19 18
designer=5000 trans/month
40000 23
Each additional designer 24
reduces for 100 trans/month 30000
Months until completion
20000 43
So 2 designers produce 4900 Individual
10000
trans/month each
0 10 20 30 40
Number of designers

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Summary

Embedded systems are everywhere


Key challenge: optimization of design metrics
Design metrics compete with one another
A unified view of hardware and software is necessary to
improve productivity
Three key technologies
Processor: general-purpose, application-specific, single-purpose
IC: Full-custom, semi-custom, PLD
Design: Compilation/synthesis, libraries/IP, test/verification

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