Part Stacks

Using
Profile tolerance

1
 Profile Tolerance

Form Control Feature Control

Not used in stack Used in stack

2
 0.1

Interpretation?
3
Interpretation?

4
 2

1 3

Nomenclature?
5
 2
1
3

ESB

6
Unilateral Tolerance?

7
X max = ?
X min = ? 8
Interpretation? 9
 TP 0.3

Magnifying Glass
0.3

Interpretation? 10
 Graphical Analysis
For
X Nominal

0.4 0.4

+30
Start
-3 -20

Nominal
7
TP TS X Nominal = +30-20-3 = 117
 Graphical Analysis
For
X MAX

X MAX =+0.4+30-20+0.3-3 =7.7

0.4
+0.4
+30
Start
End at
from -3 -20 actual
actual +0.3
surface
surface X MAX 12
7.7
 Graphical Analysis
For
X min

-0.4 Start
+30
-0.3 -3 -20

6.3 X min = -0.4+30-203-0.3- = 6.3

13
X min
 Analysis
By
Tabulation
For
X Max & min

7+/-0.7
DISTANCE BETWEEN MAX MIN T.TOL
A = Actual surface to TP +0.4 -0.4 0.8
B = TP to Datum ‘A’ +30.0 + 30.0 0
C = Datum ‘A’ to True Axis of hole -20.0 -20.0 0
D = TA of hole to true surface of hole -3.0 -3.0 0
E = True surface to Actual surface +0.3 -0.30 0.6
14
X 7.7 6.3 1.4
X max = ?
X min = ? 15
 Graphical Analysis
For
X Nominal

Start TP
0.5
+29

-3 -20
End TS
X Nominal

X Nominal = +29 – 20 - 3 = 6 16
 Graphical Analysis
For
X MAX

+0.5
+29
Start
at actual
surface -3 -20
+0.2

X MAX End at
actual
X MAX = +0.5 + 29 – 20 – 3 + 0.2 = 6.7 surface17
 Graphical Analysis
For
X min

- 0.5 Start at actual

surface
+29
- 0.2
-3 -20

X min
End at
X min = - 0.5 + 29 – 20 – 3.0 – 0.2 = 5.3 actual 18
surface
 Analysis
By
Tabulation
For
X Max & min

DISTANCE MAX MIN T.TOL

A +0.5 -0.5 1.0
B +29.0 +29.0 0
C -20 -20 0
D +3.0 -3.0 0.0
E +0.2 -0.2 0.4
19
X 6.7 5.3 1.4
X max = ?
X min = ?

20
 Graphical Analysis
For
X Nominal

TA +20

-3 -6
-3
Start at True Surface of Hole End at
X Nominal true
Surface
X Nominal = - 3 + 20 – 6 – 3 = 8 of Hole
 Graphical Analysis
For
X MAX

TA + 20 TS

-3

+0.2
-3 -6
+0.2
Start at actual Surface of Hole End at
X MAX actual
Surface
of Hole
X MAX = +0.2 - 3 + 20 – 6 – 3 + 0.2 = 8.4 22
 Graphical Analysis
For
X min

TS
TA + 20

- 0.2
-3
- 0.2 -3 -6

Start at actual Surface of Hole End at

Start actual
X min = - 3 - 0.2 + 20 – 6 – 3 - 0.2 = 7.6 X min Surface
of Hole
 Analysis
By
Tabulation
For
X Max & min

DISTANCE MAX MIN T.TOL

A +0.2 -0.2 0.4
B -3.0 -3.0 0
C +20 +20 0
D -6.0 -6.0 0
E -3 -3 0
F +0.2 -0.2 0.4
24
x 8.4 7.6 0.8
X max = ?
X min = ? 25
 Graphical Analysis
For
X Nominal

End
X
X Nominal = -3 + 9 = 6 Nominal 9
Start
-3
26
 Graphical Analysis
For
X MAX

+0.5 End

6.8 9

+0.3
Start from 3 X MAX = 0.3 – 3 + 9 + 0.5 = 6.8
27
AP
 Graphical Analysis
For
X min

-0.5 End
5.2
+9
- 0.3
-3
Start from
AP X min = -0.3 – 3 + 9 – 0.5 = 5.228
 Analysis
By
Logical
Tabulation
For
X Max & min

DISTANCE MAX MIN T.TOL

A +0.3 -0.3 0.6
B -3.0 -3.0 0
C +9.0 +9.0 0
D +0.5 -0.5 1.0
x 6.8 5.2
29
1.6
 DISTANCE MAX MIN T.TOL
It is possible to look at the A 0.4 -0.4 0.8
part drawing & immediately B 30 30 0
write the values of ‘X’ C -20 -20 0
correctly w/o any graphical
D -3 -3 0
support or logical tabulation!
E 0.3 -0.3 0.6
How? 30
X 7.7 6.3 1.4
 SUMMARY

1.When specified as a form control, it is

not used in the stack
2.When specified as a related feature
control, it determines extreme surface
boundary (ESB) conditions for the true
profile & used in the stack

31
 SUMMARY

3. For control with a bilateral

tolerance zone, enter half the tolerance
value in LH column (always positive) &
other half in RH column (always negative)
on the stack form

32
 SUMMARY

4. Basic dimensions are entered on the

stack form as follows: first, sign (+ or -)
determined by the direction of the
distance; Basic dimension value is
entered in both columns and zero shown
in tolerance column

33
 SUMMARY

5. For with a unilateral tolerance

zone, enter the full tolerance value in
one column and place zero in the
other column (stack indicator used to
determine the sign & which column
profile tolerance is entered)

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Mark stack chains

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Thank You

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