TOYOTA MOTORS

PRODUCTION SYSTEM
 GROUP MEMBERS

 RANASARIYA SOHEL

 KHAN ALI AHMED

 BALARIYA AZAM

 SAYYED HASNAIN
 INTRODUCTION
 TOYOTA : JAPANESE AUTOMATIVE MANUFACTURER

 FOUNDER : KIICHIRO TOYODA

 HEADQUTER : TOYOTA CITY, AICHI

 SIXTH LARGEST IN THE WORLD BY REVENUE IN 2018

 TOYOTA IS THE WORLD'S SECOND-LARGEST AUTOMOTIVE MANUFACTURER

 TOYOTA WAS THE WORLD'S FIRST AUTOMOBILE MANUFACTURER TO

PRODUCE MORE THAN 10 MILLION VEHICLES PER YEAR

 TOYOTA HAD TOTAL NET REVENUES OF APPROXIMATELY 29.4 TRILLION

JAPANESE YEN (OR ABOUT 260.8 BILLION U.S. DOLLARS) IN THE FISCAL YEAR
OF 2018.
 TOYOTA PRODUCTION SYSTEM HISTORY

Taiichi ohno was a japanese industrial

engineer

Father of the toyota production

system

 Who have turn dream into reality

Built the foundation for the toyota

spirit of "making things

For example, creating the basic

framework for the just-in-time method
 TOYOTA PRODUCTION SYSTEM
(TPS)

 Also called THE TOYOTA WAY

 The production system developed

by toyota moter corporation to
provide best quality.

 Lowest cost , shorter lead time

through the elimation of the waste.
TOYOTA PRODUCTION
OPREATION
PRE PRODUCTION SYSTEM PROCESS

 Examine vehicle design concepts

 Prepare High-quality design

 PRE PRODUCTION PROCESS
 Convert a designed image to a 3D model
 Make a prototype vehicle

 Evaluate performance through simulations and

experiments
 Next stage is production plan.
 PRODUCTION PLAN

 To create quality vehicles, high-level production

preparation is required.

 TYPES OF COMPONENTS REQUIRED

 EXAMINE THE QUALITY OF COMPONENTS IN A MOLDING DIE

 DECIDE ABOUT EQUIPMENT

 TRY OUT THE EQUIPMENTS

 QUALITY CHECK OF EQUIPMENTS AND PARTS

 TIME TO ACTUAL PRODUCTION

 STAGE 1 : STAMPING

Make vehicle components of various sizes by stamping

steel plates with press machines
 STAGE 2 :WELDING

Form a vehicle body by welding pressed

components
 STAGE 3 : PAINTING

Provide gloss to the body by painting on multiple

layers
 STAGE 4 : ASSEMBLY

Assemble thousands of components including

interior trim, meters, electrical wiring, an engine
and tires
FINAL STAGE : INSPECTION & DELIVERY

After strict inspection from multiple viewpoints , such as

brakes, lights and exhaust gases , ship the vehicle as a
completed vehicle