Professional Documents
Culture Documents
In Quality Management
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Delivered by
1
Quality and Total Quality Management
2
Quality
3
Quality
4
The Quality Compromise
5
Quality Management Activities
• Quality assurance
– Establish organizational procedures and standards for
quality
• Quality planning
– Select applicable procedures and standards for a
particular project and modify these as required
• Quality control
– Ensure that procedures and standards are followed by
the project team
• Quality management should be separate from
project management to ensure independence
6
Quality Assurance vs. Strategic Approach
• Quality Assurance
– Emphasis on finding and correcting defects
before reaching market
• Strategic Approach
– Practical, focusing on preventing mistakes
from occurring
– Greater emphasis on customer satisfaction
7
Dimensions of Quality
8
Dimensions of Quality (Cont’d)
9
Quality Assurance
(from the Glossary of Highway Quality Assurance Terms)
11
Acceptance Sampling
Using a small number of random samples to draw
conclusions about a large amount of material, usually
called a “lot”.
• Key points:
– Conclusions from samples are only estimates
– Conclusions involve some uncertainty
– Acceptance samples must be random
• They must:
– Accurately reflect overall project quality
– Be relatively independent of one another
14
Quality Characteristic Example: VMA
basic quality characteristics
• Gradation (1½, 1, ¾, ½, 3/8, No. 4, No. 8, No. 200)
• Asphalt content
• Compaction
Gmb 1 Pb Gmb Ps
VMA 1 100 VMA 100
Gsb G sb
Gmb = bulk specific gravity
Gsb = aggregate specific gravity
Pb = % asphalt binder by weight of mix,
Ps = % aggregate by weight of mix
15
Specification Limits
• Value is set by engineering judgment
• Tolerance is set by statistical analysis
– Consider 4 basic types of variability
17
Estimating Quality: the Statistical Model
Relate actual random sample test results to the distribution
of the quality characteristic within the lot. This distribution
is then used to determine lot quality.
0.45
Probability of the Associated Quality Characteristic
0.40
Variation = A measure of the "spread"
Average = Divides the area under the (how wide or narrow it is)
0.35
distribution curve into equal
halves (in a normal distri-
Measurement Occuring
0.20
0.15
0.10
0.05
0.00
Lower Values Average Value Higher Values
20
Frequency of Testing
21
Frequency of Testing (Cont.)
• Soil
• Aggregate
• Concrete
• Masonry
• Asphalt
• Steel
23
Soil Backfill
Maximum size = 75 mm
Required data:
Gradation
Plasticity
Unified soil classification
(ASTM D 2487)
24
Sieves
•Need to be ASTM E 11
Required by ASTM C 136 and D 422
25
Flat and Elongated Particles
ASTM D 4791
British Standards, BS 812
26
Moisture Density Curve
27
California Bearing Ratio
28
Concrete Mixture Design
29
Concrete Mixture Design
30
Concrete Cylinders
ASTM C 39
31
Concrete Cylinders or cubes
Initial Curing
ASTM C 31
Up to 48 hrs
No movement
Level surface
16 to 27 C
No moisture loss
Gentle transition to final curing
32
Concrete Cylinders or cubes
Final Curing
ASTM C 511
Keep surfaces wet
21 to 25 C
Fog room or
Water storage tank
33
Capping Cylinders
ASTM C 617
Cap both ends
Remove water from the concrete surface
Vertical alignment
34
Compression Testing
ASTM C 39
Keep concrete moist
Top bearing block can rotate
Loading rate = 0.15 to 0.35 MPa/s
35
Concrete Masonry Units (CMUs)
ASTM C 140
Compressive Strength Testing
Test a full block or a fully enclosed cell
without projections
36
Concrete Masonry Units (CMUs)
ASTM C 140
Compressive Strength Testing
Capped
Bearing plate b≥a
37
Asphalt Mixture Design
Next page
38
Asphalt Mixture Design
75-blow
39
Reinforcing Steel
Deformed bars
Generally, Grade 60
ASTM A 615
Requirements:
Deformation geometry
Ultimate and yield strengths
Percent elongation and bend test
40
Schmidt Hammer
41
DISCUSSION
42
Total Quality Management
43
Total Quality Management Practices
1.Leadership
2.Strategic planning
3.Customer satisfaction
4.Performance management
5.Human resources
6.Construction quality
7.Supplier partnerships
8.Results
44
Leadership
45
This Means
46
Successful Organizations
47
Links
48
Action Steps
49
What to Measure
50
Critical Success Factors
Constant Reinforcement
Alignment
51
Strategic Planning
52
This Means
54
Links
55
Action Steps
56
What to Measure
• Leadership
58
Customer Satisfaction
59
This Means
60
Successful Organizations
62
Action Steps
63
What to Measure
Customer Satisfaction
Product
Relationship
Warranty service
64
Critical Success Factors
• Listen to customers
• Respond
65
Performance Management
66
This Means
67
Successful Organizations
69
Quality as a Strategic Issue
70
Action Steps
71
What to Measure
72
Critical Success Factors
Performance measurements
are simple and useful.
73
Human Resources
74
This Means
75
Successful Organizations
76
Links
77
Action Steps
78
What to Measure
Employee Satisfaction
Turnover
Absenteeism
Dollars spent on education and training
Training effectiveness
79
Critical Success Factors
80
Product Quality
81
This Means
82
Successful Organizations
83
Links
84
Action Steps
• Collaborate to:
– Develop quality standards
– Prepare inspection checklists
– Quality performance measures
• Use the improvement system to attack defects.
• Incorporate product and service quality into the
customer survey.
• Have a system for quality assurance.
85
What to Measure
Customer satisfaction
Inspection items
Final QA items
Zero defect products
Warranty calls
86
Critical Success Factors
87
Supplier Partnerships
88
This Means
89
Successful Organizations
90
Links
91
Action Steps
92
What to Measure
93
Critical Success Factors
• Values alignment
• Win-win relationships
94
Results
95
This Means
96
Successful Organizations
97
Links
98
Action Steps
99
What to Measure
100
Critical Success Factors
101
Launching a Formal Quality
Management Initiative
102
CREATE THE CULTURE
103
ORGANIZE AND FORMALIZE THE INITIATIVE
104
SELECT PROCESS IMPROVEMENT METHOD
• Marketing, sales
• Engineering
• Purchasing
• Personnel
• Management
• Packing, storing, shipping
• Customer service
106
Benchmarking
108
What to Measure
109
Employees & Quality Improvement
• Quality circles
• Employee suggestions
• Process improvement teams
• Self-managed work teams
• Participation in the Companies Quality
Planning
110
Determinants of Quality
Ease of
Design
use
Conforms
to design Service
111
Determinants of Quality
• Loss of business
• Liability
• Productivity
• Costs
113
The Consequences of Poor Quality
115
Cost of Quality (continued)
116
Cost of Quality (continued)
• Appraisal Costs
– Product and/or service inspection costs.
– EX: Time and effort spent for course evaluations
• Prevention Costs
– Quality training, planning, customer assessment,
process control, and quality improvement costs to
prevent defects from occurring
– EX: Instructor training for better course presentation
117
The Cost of Quality
Distribution of the Costs
Prevention
(10.0%)
119
Why do we need quality?
• Quality makes customer happy
– Companies exist to “delight the customer”
• Poor Quality reduces productivity and increases
costs.
– “It is not quality that costs, it is all the things you do
because you do not have quality in the first place.”
[Crosby 1979]
• Quality is no longer an order winner, it is merely an
order qualifier.
• High technology and complicated products make
quality a necessity. Computerization and automation
increases standardization and quality levels.
– “What technology makes possible today, it makes
120
necessary tomorrow.” [Kolesar 1991]
Responsibility for Quality
• Substandard work
– Defective products
– Substandard service
– Poor designs
– Shoddy workmanship
• Ownership of the work
– Substandard parts and materials
122
Total Quality Management
A philosophy that involves everyone in
an organization in a continual effort to
improve quality and achieve customer
satisfaction.
T Q M
• Continuous improving
• Involvement of everyone
• Customer satisfaction
123
The TQM Approach
124
Elements of TQM
• Continual improvement:
• Competitive benchmarking
• Employee empowerment
• Team approach
• Decisions based on facts
• Knowledge of tools
• Quality at the source: The philosophy of making
each worker responsible for the quality of his or
her work.
125
Basic Steps in Problem Solving
• Brainstorming
generate a free flow of idea in a group of people
• Quality circles
Group of workers who find ways of improving
• Interviewing:
• Benchmarking: Measure against best
• 5W2H:
what, why, where, when, who, how, how much
127
Quality Circles
• Team approach
– List reduction
• Choosing a movie with friends on a Thursday night
– Balance sheet
• Choosing an apartment to stay, pros and cons of
each option
– Paired comparisons
• Eliminate alternatives by comparison
128
Practice questions
• Which of the following is not a major way in
which poor quality affects an organization?
• A) reputation and image
• B) liability
• C) productivity
• D) costs
• E) payroll taxes
129
Practice questions
• Costs of inspectors, testing, test
equipment, and labs are examples of:
• A) internal failure costs
• B) external failure costs
• C) appraisal costs
• D) prevention costs
• E) replacement costs
130
Quality Assurance In construction
132
Quality Assurance In construction (cont.)
133
Quality Assurance In construction (cont.)
135
Importance of Standards
136
Documentation process
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