PPU Knowledge training

Purpose : To transfer Section 4 PIC role

Training duration: from 8/Jul/19 to 19/Jul/19
Attendees : Mentor ( Khuat Quang Vinh), DCS/APC Leader, Deputy
section manager, Section manager,
Date : 22 – Jul -19
Time : 14: 00 – 14: 45 PM
Venue : CCB office room 3
Presented by: Le Minh Tien
 Contents of the presentation
I. Training summary.
• Process Flow Scheme.
• DCS/ SIS/FGS in PPU.
• PUCS in PPU.
• Organization & discipline to proceed actual work.
• Achievement & Actual work done in section 4.
II. Actual work done.
III. Achievement, Q&A.
PPU Process Knowledge Transfer
• Process Flow Scheme.
• Normal Operation
• Normal Start up.
• Normal Shut-down & Emergency Shut – down.
• Process Maintenance , Turn - around and Troubleshooting.
 Process Flow Scheme.

• Upstream and downstream awareness.

• Feed, product and by – product.
• Catalyst and Stabilizers.
• Hydrogen produced in unit HMU and CCR.
 Major equipment in PPU
• Section 100. Catalyst Preparation and Feeding.
• Section 200. Pre-polymerization and Polymerization.
• Section 300. Degassing and Monomer Recovery.
• Section 400. (Future).
• Section 500. Polymer Finishing.
• Section 600. Blowdown and Process Facilities.
• Section 700. Monomers Treatment.
• Section 800. Pelletizing.
• Section 900. Silo unit
 Main activities in operation.
• Normal operation
• Normal start up.
• Normal shut-down & emergency shut – down.
• Process maintenance , turn - around and troubleshooting.
 DCS/SIS/FGS in PPU
Knowledge, experience and skills in related documents to
study and resolve actual problem

• DCS/FGS/SIS Logic.
• Loop diagram
• Instrument index.
• Cause and effect.
• DCS/SIS/FGS I/O assignment
• DCS/SIS/FGS/PDP/IRP system cabinet general arrangement and
wiring drawing.
• Control narrative.
 DCS/SIS/FGS in PPU
 Knowledge, experience and skills in related documents.

• PFD and P&ID

• DCS/SIS/FGS marshalling cabinet
• DCS detail functional specification.
• SIS/FGS functional logic diagram – ISB10.
• DCS/SIS/FGS signal wiring database.
• Network cabinet general arrangement and wiring drawing –
ISB10
 PUCS in PPU
• Total 22 PUCS in PPU
• 14 Packages having logic function controlled by DCS
controller
• 8 package having logic function controlled by PUCS - PLC
 PUCS in PPU
• Knowledge, experience and skills to search / study the
related documents of each PUCS for problem
resolving
 II. Actual work done

- Provide technical support to section 4 for any issue

related to DCS/SIS/FGS if required.
- Proceed all WR/WO/MOCs in section 4 from
Jun_2019 with PTW
 III. ACHIEVMENT
- Able to identify any problem of the unit in charge whenever
required
- Collect necessary information and take them into investigation
for making technical solution or providing the best service to
other discipline when unexpected problem incurred
- Proceed work solution if PC&A work or get involved with
other for co-operation if required
Let’s me express my deep thanks to Mr. Vinh during
training and may need his support in the future.
Q &A