INDUSTRIAL TRAINING PRESENTATION

HINDUSTAN NATIONAL GLASS INDUSTRY

(PLANT- VEERBHADRA RISHIKESH)

BY- SHIVAM CHOPRA

3 YEAR (E.E)
 COMPANY PROFILE
COMPANY PROFILE
 FOUNDED BY MR. C.K.SOMANY IN 1946 AT RISHRA NEAR
KOLKATA.

 OTHER PLANTS LOCATED AT BHADUGARH ,RISHIKESH,

NEEMRANA, NASHIK AND PONDICHERY .

 MARKET LEADER IN THE PHARMACEUTICAL , BEVERAGE,

PROCESSED FOOD, COSMETIC AND LIQUOR SECTORS .
FLOW OF GLASS
 INDIVIDUAL SECTION MACHINE

POWERED BY COMPRESSED AIR, THE MECHANISMS ARE

TIMED TO COORDINATE THE MOVEMENT OF ALL THESE
PARTS SO THAT CONTAINERS ARE MADE.

THIS MACHINE HAS A BANK OF 5-20 IDENTICAL SECTIONS

, EACH OF WHICH CONTAINS ONE COMPLETE SET OF
MECHANISMS TO MAKE CONTAINERS.
 VARIOUS PARAMETERS TO BE
CONTROLLED IN THE PLANT
FURNACE CONTROL
a) TEMPERATURE CONTROL :- THERMOCOUPLES GIVES A
SIGNAL TO ACTUATORS TO REDUCE OPENING OF CONTROL VALVE
OF AIR AND OIL.

a) PRESSURE CONTROL :-PRESSURE TRANSMITTER GIVES

ELECTRICAL SIGNAL TO CONTROLLER PANEL WHICH GIVES
APPROPRIATE CURRENT SIGNAL TO I/P CONVERTER GIVES
PRESSURE SIGNAL TO ACTUATOR WHICH MOVES DAMPER HENCE
OPENING OF CHIMNEY VARIES .
c)GLASS LEVEL CONTROL:- LASER AND CCD SENSORS SENSE
GLASS LEVEL AND ELECTRICAL SIGNAL IS GIVEN TO
CONTROLLER. THEN CONTROLLER GIVES SIGNAL TO VIBRATORS
WHICH FED RAW MATERIAL
FOREHEARTH CONTROL

a) ALCOVE AND WORKING END CONTROL :- THERMOCOUPLES

SENSE TEMPERATURE & GIVES A SIGNAL TO CONTROLLER WHICH
PROVIDE SIGNAL TO THE COMBUSTION AIR LINE OF BURNER.

b) FEEDER CONTROLLER:-THERMOCOUPLES AND PYROMETERS

GIVE SIGNAL TO TEMPERATURE CONTROLLER WHICH GIVES
EQUIVALENT SIGNAL TO AIR FLOW CONTROLLER. FROM AIR FLOW
CONTROLLER CURRENT SIGNALS IS CONVERTED INTO PRESSURE
SIGNAL BY I/P CONVERTER AND THIS PRESSURE SIGNAL IS USED
TO CONTROL THE OPENING OF VALVE OF COMBUSTION AIR.
SPEED OF MOTORS OF I.S.MACHINE:-VARIABLE-FREQUENCY
DRIVE (VFD) IS FOR CONTROLLING ROTATIONAL SPEED OF AC
MOTOR BY CONTROLLING THE FREQUENCY .

WEIGHT OF THE RAW MATERIALS IN THE BATCH HOUSE:-LOAD

CELL IS USE TO MEASURE THE WEIGHT.
 SCADA

SCADA (SUPERVISORY CONTROL AND DATA ACQUISITION)

GENERALLY REFERS TO INDUSTRIAL CONTROL SYSTEMS,
COMPUTER SYSTEMS THAT MONITOR AND CONTROL
INDUSTRIAL, INFRASTRUCTURE, OR FACILITY-BASED
PROCESSES.
 SUBSYTEMS OF SCADA SYSTEM

A HUMAN-MACHINE INTERFACE OR HMI

A SUPERVISORY (COMPUTER) SYSTEM, GATHERING
(ACQUIRING) DATA ON THE PROCESS AND SENDING
COMMANDS (CONTROL) TO THE PROCESS.
REMOTE TERMINAL UNITS (RTUS)
PROGRAMMABLE LOGIC CONTROLLER
COMMUNICATION INFRASTRUCTURE CONNECTING
THE SUPERVISORY SYSTEM TO THE REMOTE
TERMINAL UNITS.