THE PROBLEM

• The off-spec drum loading at new

Sulphurex plant.
• Risk of drum shifting and acid
leakage.
• Risk of personnel safety and acid
attack.
• Wastage of time and money in
drum shifting and loading.
• Damaging of plant floor and
working area.
 THE SOLUTION
• An Off-spec transfer line from the old plant
unloading area.
• Drums unload at old plant area.
• A sufficient pump transfer the acid towards the
off spec tank of new plant.
• The time, risk and cost will be reduce.
 CALCULATION
• Drum shifting to new plant
floor.
• Time required : 0.5 hrs.
• Labor required
02 Labor
01 Operator
• Risk :
Acid leakage wastage.
Personnel accident.
• Cost of shifting : 31,387 rs/yr.
 CALCULATION
• Pump shifting and installation.
• Time required : 10 min.
• Labor required
01 Labor
01 electrician
01 fitter
• Risk :
Electro-mechanical hazard.
Asset damage.
Material wastage.
• Cost of shifting : 31,387 rs/yr.
 CALCULATION
• Drum unloading in Cubitainer.
• Time required : 35 min. @ 04 drums.
• Labor required
01 labor
Operator
• Risk :
Personnel accident.
Material wastage.
• Cost of shifting : 31,387 rs/yr.
• Pumping power : 315 kwh/yr.
 REQUIRMENTS
• Material
• Labor