Manufacture of Precision

Machined Components
IATF 16949 : 2016

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 COMPANY PROFILE
Name Yr. of Estd. If any J/V
Vendor
Details
M/s WILLPOWER ENGINEERS 10/03/1997 ---

General Information

CEO D.PADMANABHAN

Total
40
Employees
Plant
Total 5.20 (5 Crores 20 Lakhs
Turnover in last year 2017-18)

Quality Standards

IATF 16949:2016

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PLANT ORGANISATION CHART

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LAYOUT OF THE PLANT

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 MAJOR CUSTOMERS
CUSTOMER COMPONENTS END CUSTOMER

Comstar, Chennai Armature Shaft ,Output Shaft for Ford, Europe & USA
Starter Motors

Precision Products, Bolt SPL for Gear Shift Levers Nissan/Ashok Leyland
Bangalore

Youngshin , Split Bush, Shaft Lower PB (for EPF) Mahindra & Hyundai
Sriperunmbuthur. & Spool Connectors

TAFE , Bearing Housing LH, RH & Grease TAFE

Periyapalayam. Cap, Flange GB End & LH Plate End

JK Fenner, Inner Tube used in Engine Mountings Ashok Leyland

Sriperumbudhur

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 COMPONENTS NOW MANUFACTURED
CUSTOMER COMPONENT NAME SAMPLE PHOTOS

Comstar, Chennai Armature Shaft ,Output Shaft

for Starter Motors
1.Output Shaft
2.Plunger Ring

Precision Bolt SPL for Gear Shift Levers

Products,
Bangalore

Youngshin , Spool Connectors / Split Bush

Sriperumbathur.

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 COMPONENTS NOW MANUFACTURED
CUSTOMER COMPONENT NAME PHOTO

TAFE , Bearing Housing LH ,

Periyapalayam. Bearing Housing RH

JK Fenner, Inner Tube , Shell

Sriperumbudhur

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 COMPONENTS MANUFACTURED

Part Name: Alto Hub

Part Name: XBD Hub
Customer : Part Name: Gland Part Name: Gland
Customer :
Amalgamation Valeo Customer : Bailey Customer : Bailey
Amalgamation Valeo
Clutch Pvt. Ltd. Hydropower Pvt. Ltd. Hydropower Pvt. Ltd.
Clutch Pvt. Ltd, Chennai
Chennai Chennai Chennai
Usage : Used in Clutch
Usage : Used in Clutch Usage : Used in Hydraulic Usage : Used in Hydraulic
Plates on Maruti Suzuki
Plates on Alto, Tata Cylinders Cylinders
Swift
Ace

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 COMPONENTS MANUFACTURED

Part Name: Ferrule Part Name: Clutch

Part Name: Eye-Joint Part Name: Nipple
Customer : Cooper Connector
Customer : Cooper Customer : Cooper Standard
Standard Automotive Customer : Cooper
Standard Automotive India Automotive India Pvt. Ltd.
India Pvt. Ltd. Standard Automotive
Pvt. Ltd. Chennai Chennai
Chennai India Pvt. Ltd. Chennai
Usage : Used in Power Usage : Used in Power
Usage : Used in Power Usage : Used in Power
Steering Applications on Steering Applications on
Steering Applications Steering Applications on
Mahindra Bolero Truck Mahindra Bolero Truck
on Ford. Ford Ikon

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 MACHINERIES
MAX. CHUCK
QTY
SIZE
CNC MACHINE
9 250 mm

DESCRIPTION

MAKE LMW LOKESH ACE

QTY
3 4 2

CHUCK
SIZE
165 mm 200 mm 250 mm

Turning, Turning, Turning,

OPERATION
Grooving & Grooving Grooving
S
Facing & Facing & Facing

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 MACHINERIES
VMC MACHINE QTY 4 Nos.

DESCRIPTION

MAKE BFW BFW ACE BFW

DHURU
MODE
L
AGNI / GAURA MCV VA
24 V / 20 450 HSTC
4050

QTY 1 1 1 1

Drilling Drilling Drilling Drilling

OPERA
TIONS
& & & &
Reaming Reaming Reaming Reaming

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 CUTTING MACHINE
CUTTING
QTY
CAPACITY
CUTTING MACHINE
1 205 mm

DESCRIPTION

MAKE LAXSON

QTY 1

CUTTING CAPACITY 205 mm

OPERATIONS Cutting

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 INSPECTION FACILITIES

Variables Attributes
 Profile Projector  Snap Gauge
 Dial Vernier  Plug Gauge
 Micrometer  Height Gauge
 Bore Dial  Width Gauge
 Width Micrometer  Thread Ring Gauge
 Surface Roughness Tester  Thread Plug Gauge
 Plunger Dial  Flush Pin Gauge
 Lever Dial  Ring Gauge
 Depth Micrometer

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 INSPECTION STUDIES

 MSA Attribute  Line Inspection

 MSA Variable  Final Inspection
 SPC  Dock Audit
 Calibration of Gauges &  Manufacturing Process
Instruments Audit
 Product Audit
 Layout Inspection
 Internal Audit

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 MAJOR UTILITIES

 Diesel Genset for Power backup – Make : Cummins

Powerica 125 KVA.
 Air Compressor Screw Type – Make : Chicago
Pneumatic CPA 10 - 1 No.
& CPA 15 - 1 No.

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 OUTSOURCING FACILITIES

S.No Scope of Work Location

1. Centerless Grinding Padi

2. Plating Ambattur Ind. Estate

3. Thread Rolling Ambattur Ind. Estate

4. MPI Testing Ambattur Ind. Estate

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 AWARDS
Award Photo

 Best Supplier Award for Outstanding

Contribution in Co-Creating Value by TAFE-

APPLICATION BUSINESS UNIT at Global

Supplier Meet 2018 held on 17.08.2018

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CONTACT ADDRESS

Willpower Engineers
SP-60, III rd Main Road,
Ambattur Industrial Estate,
Chennai – 600058.
E-mail : willpowerengineers@gmail.com,
happypadhu@yahoo.com

Phone : 044 26230633

Mobile : 9840049233

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