Mechanism Presented by: Under the supervision of Utkarsh Srivastava Mr. Ayush Trivedi Roll no :1616440122 Assistant professor rd Student Mechanical 3 year Pranveer Singh institute of Mechanical Department technology PSIT Mechanical Engineering 1 Department Need of Gearless Mechanism Today’s world require speed in each and every field. Engineers’s are constantly confronted to the challlenges of efficient transmission of power. Gears are costly to manufacture. It is needed to further increase the efficiency of transmission which cannot be done using geared transmission. Gearless transmission mechanism is capable of transmitting power at any angle without any gear being manufactured.
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Introduction Of Gearless Transmission It is also known as Elbow Mechanism. It is an ingenious link mechanism of slider and kinematic chain principle. Transmits power at any angle without utilising gears. Elbow Mechanism is being compact and portable equipment, which is skilful and is having something practice in the transmitting power at right angle without any gears being manufactured. This mechanism can be used for any diameter of the driving and driven shaft.[1] Maximum efficiency of gear drive is only up to 42% but, by this mechanism we can get up to 90 to 92% of efficiency.[2] PSIT Mechanical Department 3 SYSTEM STUDY In this transmission system numbers of pins used are between 3,4,5,…which were inserted into the hole drilled on the cylindrical disc. If we use less than 3 pins it will not work and cause jamming.[3] The motion is transmitted by sliding and rotating movement of the L pins simultaneously. The elbow mechanism consist of the following parts: L-Pins Cylindrical discs Shafts Base plates Arm supports(Bearings)
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• Figure: General Layout of Elbow Mechanism
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WORKING PRINCIPLE OF ELBOW MECHANISM After studying synthesis of mechanism it get revealed that this system consist of 3,4,…up to 8 pins and increasing the Nos. of pins mechanism will work more smoothly. Power to this mechanism is supplied with motor. Motion is transmitted from driving to driven shaft with the help of L-pins. This L- pins starts TO and FRO motion when power is supplied. The motion is transmitted through the S-RR-S pair made by L- pins and cylindrical disc.[4] Transmits the power between two shafts whose axes are at 90 degree through bent links. Three links slide relatively according to the motion given to the input shaft.
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Due to this the rotational motion of input shaft is converted into sliding motion of links which is then converted to rotational motion of output shaft.
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Fig: Section view of the rotating pins
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MACHINE DESIGN The general steps to be followed in the designing of the machine are as followed. Preparation of the statement of the problem indicating the purpose of the machine. Selection of mechanism to be used. Selection of the material. Determining the size of component drawing. Preparation of component drawing. Manufacturing and assembling the machine. Testing of the machine for functioning
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MATERIALS USED
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MANUFACTURING OF PARTS Primary shaping: Preliminary shaping of machine components. Machining Process: Final shape of machine components on lathe. Surface finishing: polishing, lapping, filing. Joining: Arc welding Special operation: Lubrication, adjustment
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APPLICATIONS It can be used as an extension for a socket wrench. The mechanism is used for multiple spindle drilling operation called “Gang Drilling” Also used for angular drilling between 0 to 90 degree position. Lubrication pump for C.N.C lathe machines. Air blower for electronic and computer machine The EL-BOW mechanism is used for movement of periscope in submarines, In the year 1685 for the famous London tower clock. Driving for all kind of four faced tower clocks. This mechanism is very useful for reaching a drive at a clumsy location
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GEARED V/S GEARLESS TRANSMISSION
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PSIT Mechanical Department 14 PSIT Mechanical Department 15 ADVANTAGES Complete freedom of interchangeability. More efficient than gear. Power could be transferred to any desired angle. Ease of manufacturing. Misalignment of shafts can be tolerated to some extent. Simpler cooling system. Low cost of manufacturing. Portability of parts
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LIMITATIONS Does not work at very low starting torque. Improper hole drilling could pose much problem. Sudden load would cause mechanism breakdown. Links are to be replaced after certain cycle time. Speed ratio is always content 1:1
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FUTURE SCOPES
Torque bearing capacity can be improved.
Flexible bent links can be used. Has a bright future in automation and robotics. Can be used in automobile industry in near future
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CONCLUSION The model works correctly as per the design. With the help of this system, we can efficiently reduce the cost in power transmission. Further advancement in this technology can be made.
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REFERENCES [1] Prof R. Somraj, B. Sailesh , “DESIGN AND FABRICATION OF GEARLESS POWER TRANSMISSION FOR SKEW SHAFTS”, International Research Journal of Engineering and Technology (IRJET) , Volume: 04 Issue: 04 | Apr -2017 [2] Neeraj Patil , Jayesh Gaikwad , Mayur Patil , Chandrakant Sonawane , Shital Patel, “Gearless Transmission Mechanism and its Applications” International Journal of Innovative Research in Science, Engineering and Technology, Vol. 6, Issue 3, March 2017 [3] Ashish Kumar, Puneet Pawar, Sagar Rana, Shishir Bist, “Multi-Angular Gearless Drive” International Journal of Scientific & Engineering Research, Volume 6, Issue 7, July-2015 [4] Solanki Nehal Pramesh, Patel Harshil K, Singh Montu, Rajwani Avesh, “DESIGN AND ANALYSIS OF GEARLESS TRANSMISSION THROUGH ELBOW MECHANISM” International Journal of Scientific Research in Engineering (IJSRE) Vol. 1 (3), March 2017 PSIT Mechanical Department 20 THANK YOU