You are on page 1of 18

MATERIAL REQUIREMENT PLANNING

(MRP)

NHÓM 03:
Nguyễn Văn Hóa
Trần Thanh Tùng
Lê Quang Khải
Lê Thị Kim Thỏa
CONCEPT OF MRP
MRP push system
Research,
Manufacturing Marketing customer
development

• minimum-maximum inventory
• Optimal ordering points
HISTORY
MRP is a material planning methodology developed in the 1970's
by Joseph Orlicky
MRP II was developed as the second generation of MRP
and it features the closed loop system
What is MRP ?
How does MRP work?

The goal of the MRP or Material Requirements Planning


document is to supply information that will enable the
company have enough inventory to meet demand
Benefits of MRP
The MRP is also a very powerful tool
• Unavailability of raw materials for one sub-component
• Utilization of same parts at different levels
• Presence of price discounts or some other features which
makes it advisable to purchase more than the anticipated
need
Problems with MRP systems
• The major problem with MRP systems is the integrity of the data.
If there are any errors in the inventory data, the bill of materials
(commonly referred to as 'BOM') data, or the master production
schedule, then the outputted data will also be incorrect
(colloquially, "GIGO": Garbage In, Garbage Out).
• Another major problem with MRP systems is the
requirement that the user specify how long it will take a
factory to make a product from its component parts
(assuming they are all available).
INPUT,OUTPUT OF MRP
INPUT OF MRP
OUTPUT OF MRP

Purchase orders Material Plan

MRP

Reports Work Orders


EFFECTS OF SUPPLY AND DEMAND TO
PRODUCTION PLANNING
Supply Demand
Master Schedule
Nettable Quantity Onhand Forecasts

Intersite Orders Sales Orders


Intersite Requests
Manufaturing Orders
MRP Production Forecasts
Safety Stock Requirements
Gross requirements
- Nettable quantity Onhand
Planned Order - Scheduled Receipts Action Messages
Net requirements(MRP ODERS)
EFFECTS OF SUPPLY AND DEMAND TO
PURCHASING PLANNING
Supply Demand

Nettable Quantity Onhand Master Schedule

Intersite Requests
Intersite Orders
Component Requirements
Purchase Orders
MRP Safety Stock Requirements

Planned Order Action Messages

You might also like