D.G.

KHAN CEMENT, Hub Plant 9000 TPD

Nov, 2019
 THIS FINANCIAL YEAR, 2019-20, Jul-Oct

Clinker Production - tons 845,615

Cement Production - tons 417,486

Cement Sales - tons 420,408

Clinker sales - tons 583,503

Kiln Run Days 92.36

Clinker/Cement Factor - % %

Kiln Run Factor -% %

Kiln Capacity utilization Factor - % %

 PRODUCTION & SALES SUMMARY, 2019-20 Jul-Oct,

Plant Production July Aug Sep Oct Year Total

Clinker Production -tons 254,184 133,781 190,672 266,978 605,615

Cement Production - tons 126,481 49,772 143,075 98,158 417,486

Cement Sales - tons 112,540 66,302 126,338 115,228 320,408

Clinker Sales - tons 58,844 183,444 219,414 120,944 582,646

Total Sales - tons 171,384 249,746 345,752 236,172 1,003,054

MONTHLY PRODUCTION & SALES-2019-20 Jul-Oct
(Tons)
DGKCC - Hub Plant Production & Sales , 2019-20
300,000

266,978
250,000
254,184

219,414
200,000

190,672
150,000

143,075
133,781

132,181
126,481

126,338

120,944
115,228
100,000
109,203

98,158
50,000
52,472

45,447
32,425
0
July Aug Sep Oct

Clinker Production Cement Production Cement Sales Clinker Sales

 PRODUCTION UNITS OUTPUT ACHIEVED, 2018-2019 Jul-Oct

Jul, Achieved Aug, Achieved Sep, Achieved Oct, Achieved

Production Design
Capacity
Units (TPH) tph % tph % tph % tph %

Limestone Crusher 1350 1318 98% 978 72% 1195 89% 1153 86.0%

Raw Mill 654 680 104% 666 102% 682 104% 686 105.0%

Kiln 375 381 102% 375 100% 377 102% 373 99.5%

Cement Mill 445 480 108% 492 111% 478 107% 486 109.2%

Coal Mill 66 71 108% 76 115% 71 108% 70 106.0%

 POWER CONSUMPTION (KWH/TON) ,2018-19

Limestone Crusher - Kwh/ton Raw Mill - Kwh/ton

2.5 25
2.35

20.00 20.00 19.98

2 20 19.11

1.5 15
1.29
1.15 1.12
1.10
1 10

0.5 5

0 0
Des ign Val ue Aug-19
Oct-19 0.00 Dec-19
0.00 0.00 Feb-20
0.00 0.00 Apr-20
0.00 0.00 Jun-20
0.00 Des i gn Val ue Aug-19 0.00 0.00 Dec-19
Oct-19 0.00 0.00 Feb-20
0.00 0.00 Apr-20
0.00 0.00 Jun-20
0.00
 POWER CONSUMPTION (KWH/TON) ,2018-19

Kiln - Kwh/ton Coal Mill - Kwh/ton

25.00
35
31.16
29.54 20.40
30 28.34
27.68 20.00
18.65 18.39
17.80
25

15.00
20

15
10.00
10

5 5.00

0
Des i gn Val ue Aug-19 0.00 0.00 Dec-19
Oct-19 0.00 0.00 Feb-20
0.00 0.00 Apr-20
0.00 0.00 Jun-20
0.00
0.00
Des i gn Va l ue Aug-19 0.00 0.00 Dec-19
Oct-19 0.00 0.00 Feb-20
0.00 0.00 Apr-20
0.00 0.00 Jun-20
0.00
 POWER CONSUMPTION (KWH/TON) ,2018-19

Cement Mill - Kwh/ton Packing Plant - Kwh/ton

3.5
35 3.23

3
29.54 2.75
30 2.60
27.40 2.41
26.17 25.88 2.5
25
2

20
1.5

15 1

10 0.5

5 0
Des ign Val ue Aug-19 0.00 0.00 Dec-19
Oct-19 0.00 0.00 Feb-20
0.00 0.00 Apr-20
0.00 0.00 Jun-20
0.00

0
Des i gn Val ue Aug-19 0.00 0.00Dec-19
Oct-19 0.00 0.00 Feb-20
0.00 0.00 Apr-20
0.00 0.00 Jun-20
0.00
Specific Power Consumption - Kwh/Ton Cement

105
DGK - HUB - Kwh/ton Cement, 2019-20

100 101

95

90
90 90
89
85

80
Target Jul -19 Aug-19 Sep-19
 Kiln Heat Consumption – 2019-20 Jul-Oct
Kiln Heat Consumption - Kcal/Kg clinker, 2019-20
750

YTD average 692 Kcal/Kg Clinker

700
698 692.24
As per contract < 698 Achieved during 684.98
Kcal/Kg Clinker the Performance
650
Guarantee test <
690 Kcal/Kg
Clinker
600

550

500
FLS Design PGT690
Value 692.37
July Aug
691.56 Sep Oct
QUARTERLY ENVIRONMENT MONITORING & ENERGY CONSUMPTION-2018-2019
Jul-Oct
FLS PAK
Description Design standards Jul Aug Sep Oct YTD

Kiln Heat
consumption
Kcal/Kg
Clinker 698 692 692 692 685 690

Plant Water
Consumption
m3/hr 89 24 22 19 25 23

Dust 20 300 5 8 7 6 7
Kiln Main
Stack
Emissions
NOx 600 1200 735* 751* 858* 741* 771*
(mg/Nm3)

SOx 400 1700 2 0 0 4 3

* NOx are high due to high N2 in Coal (1.55%)

 SOLAR POWER PLANT, Q1, 2019-20

Power Generation of 1.02 MW DGKCC-Hub Solar Power Plant

(FY 2019-20)

DGKCC HUB

Operation Target Achieve Efficiency

Month Days (kWh) (kWh) (%)

Jul-19 31 121,000 109,438 15.83

Aug-19 31 122,000 94,400 14.23

Sep-19 30 143,000 102,952 12.61

Total 92 386,000 306,790 14.22

 QUARTERLY PROGRESS REPORT 2019
Explosives
Consumption Rental
L/S CRUSHING Drilling Yield
Month Blasting (Tons) Equipment
(Tons) (Meters) (Tons/KG) Payments
Low(KG) High(KG) (PKR)

Jul 19 336,344 15,525 336,343 56,750 9091 6.01 3,935,276

Aug 19 254,059 12,425 211,931 31,325 4,972 6.85 3,239,664

Sep 19 231,536 13,169 216,319 38,200 6,872 6.83 3,437,340

TOTAL 821,939 41,119 764,593 126,275 20,935 6.56 10,612,280
QUARTERLY PMS RECORD 2019
No. of Machines 250 Hrs 500 Hrs 1000 Hrs 2000 Hrs 4000 Hrs

50 54 17 14 13 3
Plant Performance – 2019-20, Q1
HSE Report 2019-20, Q1
THANK YOU