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2 CasingDesign
2 CasingDesign
Well Design
PE 413
Casing Design
Casing Design
Introduction
Casing Design
Calculate Loads on the Casing – Axial Load
The axial load on the casing can be either tensile or compressive, depending on
the operating conditions.
Casing Design
Calculate Loads on the Casing – Axial Load
F2 s yield As 1
s yield d n2 d 2
2
Ften
4
Example 1
Compute the body-yield strength for 20’’, K-55 casing with a nominal wall thickness
Example 1
Solution:
Ften s yield d n2 d 2
4
Ften
4
55,000 20 2 18.73 2 2,125,000 lbf
Casing Design
Calculate Loads on the Casing – Burst Pressure
The casing will experience a net burst loading if the internal radial load exceeds
Casing Design
Calculate Loads on the Casing – Burst Pressure
Casing Design
Calculate Loads on the Casing – Burst Pressure
F1 2F2
2s s t
Pbr 3
d
where ss is the nominal steel strength. Equation 3 is used only for thin-wall
casing. In drilling application, it is suggested that one should use Barlow’s
equation to calculate Pbr for thick-wall casing.
2s yield t
Pbr 0.875 4
dn
API recommends use of this equation with wall thickness rounded to the nearest
0.001’’ and the results rounded to the nearest 10 psi.
Casing Design
Calculate Loads on the Casing – Burst Pressure
If casing is subjected to internal pressure higher than external, it is said that casing
is exposed to burst pressure. Burst pressure conditions occur during well control
operation or squeeze cementing.
Equation (4) is used to calculate the internal pressure at which the tangential stress
at the inner wall of the pipe reaches the yield strength of the material. The factor
0.875 represents the allowable manufactruing tolerance of -12.5% on wall thickness.
Because a burst pressure failure will not occur until after the stress exceeds the
ultimate tensile strength, using a yield strength criterion as a measure of burst
strength is an inherently conservative assumption.
Example 2
Compute the burst-pressure rating for 20’’, K-55 casing with a nominal wall thickness
of 0.635’’ and a nominal weight per foot of 133 lbf/ft
Solution:
2s yield t
Pbr 0.875
dn
2(55,000)(0.635)
Pbr 0.875 3,056 psi
(20)
Rounded to the nearest 10 psi:
Casing Design
Calculate Loads on the Casing – Collapse Pressure
The casing will experience a net collapse loading if the external radial load exceeds
the internal radial load. The greatest collapse load on the casing will occur if the
casing is evacuated (empty) for any reason.
Casing Design
Calculate Loads on the Casing – Collapse Pressure
Casing Design
Calculate Loads on the Casing – Collapse Pressure
Note: equations (5) and (6) are used under no axial tension or axial
compression. Data in Table 7.6 apply only for zero axial tension and no pipe
bending.
Example 3
Consider a drillpipe of E-75 4 ½’’ outer diameter with a unit weight of 20 lb/ft inside
a wellbore filled with 9.5 ppg mud. At a location of 3800 ft from the surface,
pressure inside the pipe is 2000 psi, and pressure outside the pipe is 1700 psi.
Determine the tangential and radial stresses at r = ro.
Example 3
E-75 4 ½’’ and 20 lb/ft drillpipe has an inner diameter of 3.64 in. Considering “r” is
equal to ro = 2.25’’
= - 1700 psi
= - 564.4 psi
Casing Design
Collapse Pressure Regimes
The collapse strength criteria consist of four collapse regimes determined by yield strength
and dn/t. Each criterion is discussed next in order of increasing dn/t.
Yield strength collapse is based on yield at the inner wall. This criterion does not represent
a “collapse” pressure at all. For thick wall pipes (dn/t < 15), the tangential stress exceeds the
yield strength of the material before a collapse instability failure occurs.
Assumed that the pipe is subjected only to an external pressure pe. From eq. (6), the
absolute value of tangential stress st is always greatest at the inner wall of the pipe and that
for burst and collapse loads. Hence, the yield strength collapse occurs at the inner wall: r =
ri then equation (6) becomes:
Casing Design
Collapse Pressure Regimes
2 p e ro2
st 2
ro ri 2 7
2 pe ro2
st
t ro ri 8
Rearrange equation (8) gives equation (9) to calculate the critical pressure for
yield strength collapse, Pcr
d n / t 1
PYP 2s Y 2
d n / t
9
Casing Design
Collapse Pressure Regimes
Plastic collapse:
Plastic collapse is based on empirical data from 2,488 tests of K-55, N-80 and P-110
seamless casing. No analytic expression has been derived that accurately models
collapse behavior in this regime. The minimum collapse pressure for the plastic
range of collapse is calculated by equation (10).
F
PP s Y 1 F2 F3 10
dn / t
Casing Design
Collapse Pressure Regimes
Transition Collapse:
Transition collapse is obtained by a numerical curve fitting between the plastic and
elastic regimes. The minimum collapse pressure for the plastic-to-elastic transition
zone is calculated by equation (11)
F
PT s Y 4 F5
dn / t 11
Casing Design
Collapse Pressure Regimes
Elastic Collapse:
46.95 10 6
PE
d n / t d n / t 12 12
Most oilfield tubulars experience collapse in the plastic and transition regimes.
Casing Design
Collapse Pressure Regimes
Casing Design
Collapse Pressure Regimes
3F2 / F1
3
46.95 10 6
F4 2 F2 / F1
3F2 / F1 3F2 / F1
2
Y F2 / F1 1
2 F2 / F1 2 F2 / F1
F5 F4 F2 / F1
Casing Design
Collapse Pressure Regimes
Example
Compute the collapse pressure rating for 20’’, K-55 casing with a nominal wall
thickness of 0.635’’ and a nominal weight per foot of 133 lbf/ft.
Solution:
F
pT s Y 4 F5
dn / t
1.989
pT 55,000 0.036 1,493 psi
31.49
Casing Design
Combined Stress Effects
All the pipe strength equations previously given are based on a zero axial stress
state. This idealized situation never occurs in oilfield applications because pipe in
a wellbore is always subjected to combined loading conditions.
The fundamental basis of casing design is that if stresses in the pipe wall exceed
the yield strength of the material, a failure condition exists. Hence the yield
strength is a measure of the maximum allowable stress. To evaluate the pipe
strength under combined loading conditions, the uniaxial yield strength is
compared to the yielding condition.
Casing Design
Combined Stress Effects
Casing Design
Combined Stress Effects
s VME
1
s z s t 2 s t s r 2 s r s z 2 s Y 13
2
Where
Casing Design
Combined Stress Effects
Setting the triaxial stress equal to the yield strength and solving equation (13)
give the results:
2
s t pi 3 s pi 1 s pi
1 z z 14
sY 4 sY 2 sY
Equation (14) is for the ellipse of plasticity. Combining Eq. (14) and eq. (6)
together and let r = ri, will give the combinations of internal pressure, external
pressure and axial stress that will result in a yield strength mode of failure.
Casing Design
Combined Stress Effects
Example
Compute the nominal collapse pressure rating for 5.5’’, N-80 casing with a nominal
wall thickness of 0.476’’ and a nominal weight per foot of 26 lbf/ft. In addition,
determine the collapse pressure for in-service conditions in which the pipe is
subjected to a 40,000 psi axial tension stress and a 10,000 psi internal pressure.
Assume a yield strength mode of failure.
Example
st
pi ro2 ri 2 2 pe ro2
ro2 ri 2
pi ro2 ri 2 2 p e ro2
pi
s t pi ro ri
2 2
sY sY
s t pi 2ro2 pi pe
2
2
sY ro ri s Y
s t pi 25.52 pi p e
2
2
sY 5.5 4. 548 80 ,000
s t pi pi p e pe
sY 12,649 12,649
Prepared by: Tan Nguyen
Well Design – Spring 2011
Example
s z pi
From eq. (14) with 0 we have
sY
s t pi
1
sY
pe
1
12,649
pe 12,649 psi
Example
s t pi 10,000 pe
sY 12,649
s z pi 40,000 10,000
0.625
sY 80,000
s t pi 10,000 pe
0.5284
sY 12,649
pe 16,684 psi