Gasoline Transfer

Pump PROCESS

CAHYANING PUTRI WIRANTI

Instrumentasi dan Kontrol Industri
Teknik Elektro
Politeknik Negeri Jakarta
 5
Protection
Valve Control 4 Control System
System

Gasoline
Transfer Pump
3 Contents
System

Plot Plan 2
1 About RDMP

12/11/2019
 1

Owner: PT Pertamina
EPC Contractor:
SK Engineering & Refinery
Construction Co. Ltd., RDMP Development
Hyundai Engineering Co.
Ltd., PT Rekayasa Industri Master Plan
and PT PP (Persero) Tbk
Project Location

4
2

5
 Gasoline
Transfer
Pump Plot
Plan

6
 3

Gasoline Transfer Pump

System is a system of
transferring or sending the
Gasoline fluid from one
Origin product to the Gasoline Product Metering System
Metering system

7
Equipment

8
 Pump Usage
Components
1. Shaft
2. Impeller
3. Casing
4. Casing Water Ring
5. Shaft Sleeve
6. Bearing Bracket
7. Bearing Bracket Top Clamp
8. Split Gland
9. Bearing End Cover (FE)
10. Bearing End Cover (PE)
11. Lantern Ring
12. Thrust Collar
13. Water Thower
14. Bearing Housing
15. Impeller Key
16. Coupling Key
17. Gland Packing
18. Deep Groove Ball
Horizontal Pump
19. Sleeve Nut (LH&RH)
20. Lock Nut
21. Lock Washer
22. 'O' Ring
23. Seal Flushing Line
24. Air Realease Cock
25. Grease Nipple
26. Locking Pin for Top Clamp
27. Shaft Guard
28. Dowell Pin
29. Ball Valve
30. Bearing Housing
31. Bearing Bracket
32. Deep Groove Ball Bearing
 Impeller
Between Bearing

The impeller is
mounted on a shaft
with the bearings at
both ends. The
impeller is mounted
“between bearings”.
Example: – Axial Split,
Horizontal Split Case –
Axial Split Vertical Split
Case

10
 Types of Impeller

Semi- Close
Open
Open

12/11/2019
Axial Flow

Flow Types

Radial Flow
 Capacity
Why Using
For normal-corosive fluid
Horizontal Axial
Between Bearing
Pump?

pipe network pressurization

 Work System 1 Selection of Pumps That Will Work
HS ON
Sends a electrical signals

Interlog
Sends a electrical signals

MCC ON, Pumps on with

redundancy

Fluid flows from storage

Pressure Differential
Indicator (PDI) measure
pressure differential of
the fluids to decide ehich
pumps that work
 Work System 2 Flow Rate Measurement
Flow rate of flowing
fluids is measured by
Flow Element (FE)

Flow Transmitter (FT)

sends FE measurement
result that convert to
electric signals to Flow
Indicator Controller
If the flow rate If the flow rate
doesn’t match match the set
the set point point

FIC open FIC close

Fluid Metering
Storage System
 Work System 3 TSV Product
Open Storage

Pressure Indicator
Fluid flows to Pressure Switch High TSV Metering
measure the
Metering System High OFF Close System
pressure of the fluid

Pressure Switch High MCC Pump

Protection Control System High ON OFF OFF
Work System
Flowchart
 PID Control 4
Action

Hardwire

PLC BPCS
Soft Link
Modbus TCP/IP
 5

Pressure Switch
High High

Temperature Safety
MCC
Valve
Pressure Variable Protection Control
System

Sends an Electric
signal Pump Off

Sends a Comment Sends a

(remote, start, stop) Status (trip)

BPCS
Motor Control
Center Type 2

21
Valve Open
Temperature
Variable System
 TSV Case Caused By

Pipe exposed to
01 sunlight

Thermal Case

02 Increased fluid
temperature
THANK
YOU