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Lecture 9 and 10 - Multi-Function Systems - Disaggregation, Allocation, Sys Expansion - S18
Lecture 9 and 10 - Multi-Function Systems - Disaggregation, Allocation, Sys Expansion - S18
Assessment
CEE 12-714 / EPP 19-714
Lectures 9 and 10: MODELING SYSTEMS WITH
MULTIPLE FUNCTIONS AND PRODUCTS
2
ISO 14040: Section 7
ISO 14044: Section 6
Critical Review Slide ~85 from Lecture 5
3
4
Example of successful solution
• Other approaches were
accepted
• Clear labeling of axes, figures,
lines
• Appropriate formatting of
numbers
• Logical results
• Either figure would have been
sufficient 5
Administrivia
6
6
More administrivia
• Next lecture, we dive into LCA treatment of
uncertainty – read Ch. 7 and supplemental
material as directed in Canvas
7
Group projects
8
8
Course trajectory
1. Introductions 10. Uncertainty
2. Life cycle thinking 11. Input-output LCA
3. Quantitative methods and 12. Process-matrix LCA
life cycle cost analysis
13. Hybrid LCA
4. ISO LCA framework
14. Impact assessment
5. Critical review
15. Structural path analysis
6. LCA data sources
16. Professional responsibility
7. Life cycle inventory
17. Carbon footprinting
8. SimaPro
18. LCA for big decisions
9. Handling multifunction
19. Project presentations
systems
9
ISO 14040: Figure 1
Phases of an LCA
10
• Inventory
• Impact assessment
• Interpretation
10
ISO 14040: 5.3
ISO 14044: 4.3
Life Cycle Inventory (focus on 4.3.1-
4.3.3 for now)
11
11
Multifunction
systems
(What does this mean?)
12
Structure of a Process-based LCA
Model
13
13
Typical Unit Processes
14
Input(s) from
Product
Technosphere
+
Function
15
Multifunction systems
16
16
Then what?
17
17
ISO 14044:2006, 4.3.4.2
• Disaggregation
ISO prefers
• System expansion
“Changing the rules” by redefining the system
boundary to avoid allocation
ISO encourages when disaggregation can’t be done
• Allocation
Attributing the input and output flows via some
mathematical relationship to the various products
ISO does not prefer
18
Disaggregation
19
19
Do the data let you do Aggregated
this?
20
Emission(s)
6 kg
O2
2 kg
Mass Balance
Fuels
A 10 kg
10 kg D
4 kg
B
5 kg E
C 6 kg
5 kg
wastewater
7 kg
CO2
1 kg
pollutant
6 kg
O2 Disaggregation
2 kg
Fuels
A 10 kg
10 kg D
4 kg
B
5 kg E
C 6 kg
5 kg
wastewater
7 kg
CO2
1 kg
pollutant
Even though we’d generally care about inputs AND outputs, will focus on outputs here
22
Model Process Emissions
Feedstocks
or A+B+C → D+E Products
Intermediates
6 kg
O2 Disaggregation
2 kg
Fuels
A 10 kg
10 kg D
4 kg
B
5 kg E
C 6 kg
5 kg
wastewater
7 kg
CO2
1 kg
pollutant
Even though we’d generally care about inputs AND outputs, will focus on outputs here
23
24
18 kg in, 18 kg out, mass balance maintained 25
10 kg in, 10 kg out, balance maintained 26
Summary of normalized outputs for disaggregated processes 27
Model Process Emissions
Feedstocks
or A+B+C → D+E Products
Intermediates
29
That’s enough for today
• Keep reading!
• Get your teams off to a great start!
30
Allocation Basics
31
31
Allocation Steps (from ISO)
32
32
Allocation Steps (cont.)
33
33
Now, assume processes for D and E cannot be
disentangled… disaggregation is not an option
• This is just
normalization
38
Basic Allocation Example
39
Where
i are flows
j are the coproducts (indexed k through n)
wj is the unit parameter of the co-product j (e.g., mass per
unit)
m is the number of units
42
Allocation Basic Results
43
1 𝑔𝑎𝑙 𝑑𝑖𝑒𝑠𝑒𝑙
2 𝑔𝑎𝑙 𝑑𝑖𝑒𝑠𝑒𝑙 ∗ = 0.059
34 𝑝𝑖𝑛𝑒𝑎𝑝𝑝𝑙𝑒
44
Sample calculation – check mass
balance
2 𝑔𝑎𝑙 𝑑𝑖𝑒𝑠𝑒𝑙
0.059 𝑔𝑎𝑙 0.147 𝑔𝑎𝑙
= ∗ 4 𝑝𝑖𝑛𝑒𝑎𝑝𝑝𝑙𝑒𝑠 + ∗ 12 𝑤𝑎𝑡𝑒𝑟𝑚𝑒𝑙𝑜𝑛
𝑝𝑖𝑛𝑒𝑎𝑝𝑝𝑙𝑒 𝑤𝑎𝑡𝑒𝑟𝑚𝑒𝑙𝑜𝑛
45
Appropriateness of Methods
46
HOW TO DECIDE?
46
Allocation – Sensitivity Analysis
47
47
48
Allocation in US LCI
Diesel 0.2188 kg
LPG 0.0266 kg
Refinery Gasoline 0.4213 kg
Crude oil
Refinery output OR RFO 0.0489 kg
1.0184 kg Bitumen 0.0372 kg
1.0 kg
Kerosene 0.0910 kg
How to express this in terms of just one Pet. Coke 0.0596 kg
of the outputs? How much of crude oil Ref. gas 0.0451 kg
is needed for a liter of diesel? Coproduct 0.0515 kg
Look at handout.
Find Crude oil, Refinery output, Diesel
values
49
50
51
Slightly expanded
equation now…
Allocation in US LCI
52
𝑘𝑔 𝑐𝑟𝑢𝑑𝑒 𝑜𝑖𝑙
? =
𝑙 𝑑𝑖𝑒𝑠𝑒𝑙
1.018 𝑘𝑔 𝑐𝑟𝑢𝑑𝑒 𝑜𝑖𝑙 0.2188 𝑘𝑔 1 𝑘𝑔 𝑟𝑒𝑓𝑖𝑛𝑒𝑟𝑦 𝑜𝑢𝑡𝑝𝑢𝑡
∗ ∗ =
1 𝑘𝑔 𝑟𝑒𝑓𝑖𝑛𝑒𝑟𝑦 𝑜𝑢𝑡𝑝𝑢𝑡 𝑘𝑔 𝑟𝑒𝑓𝑖𝑛𝑒𝑟𝑦 𝑜𝑢𝑡𝑝𝑢𝑡 0.252 𝑙 𝑑𝑖𝑒𝑠𝑒𝑙
0.884 𝑘𝑔 𝑐𝑟𝑢𝑑𝑒 𝑜𝑖𝑙
𝑙 𝑑𝑖𝑒𝑠𝑒𝑙
52
Search NREL LCI for “refining”
53
Results
In SimaPro, you will see “processes” for the specific refinery products.
They have the allocated values and note the underlying unit process as
source.
54
Avoiding Allocation
55
55
When disaggregation isn’t feasible…
• Common finding that data don’t exist in enough
detail to support disaggregation
But worth a look!
• ISO says... try “System Expansion” next
You may be able to shift your system boundary to
isolate your targeted function
56
What is System Expansion?
57
58
“Avoided burden”
59
62
Step 2: Identify alternative competitive way of producing E in
the market:
1 kg E’ = 0.25 kg wastewater + 1 kg CO2 + 0.1 kg pollutant
65
Summary of adjusted flows per single
functional unit basis (per kg product)
67
Refinery Allocation Issues
68
68
The refinery as a black box
Electricity
69
Steam
Fuel
Residual oil
Diesel
Kerosene
Crude Oil Gasoline
LPG
Others
Crude oil
Energy
inputs
Gasoline
Wang 2004
Allocation of energy use in
petroleum refineries to
petroleum products -
Implications for life-cycle
energy use and emission
inventory of petroleum
transportation fuels
70
71
Zooming in
further, can
see some of
the heat
Atmospheric inputs
distillation
Vacuum
distillation
72
Electricity
Steam
Fuel
Residual oil
Diesel
Kerosene
Crude Oil Gasoline
LPG
Others
73
74
Wang’s conclusions
• “The results from this study reveal that product-
specific energy use based on the refinery
process-level allocation differs considerably from
that based on the refinery-level allocation.”
75
What about a biorefinery?
Corn-derived ethanol
• Important bio-fuel
• Studied by USDA in 2002
• Studied 2 major processes (dry mill and wet mill)
• How much energy does it take to make corn
ethanol?
• Is it worth doing (net energy value)?
77
Corn Wet Mill
Shapouri 2002
78
Corn Dry Mill
Shapouri 2002
79
Analysis
• Inventory of energy used to grow, transport,
process raw materials and coproducts
• How to assign energy requirements between
ethanol and other coproducts?
Mass
Energy content
Market value
Replacement value, in this case energy credit (i.e.,
system expansion)
soybean meal for DDGS and corn gluten meal and feed
soybean oil for corn oil
80
𝐵𝑇𝑈
Energy value of ethanol (@83,961 )
𝑔𝑎𝑙
𝐸𝑛𝑒𝑟𝑔𝑦 𝑟𝑎𝑡𝑖𝑜 = 𝐸𝑛𝑒𝑟𝑔𝑦 𝑢𝑠𝑒 𝑤𝑖𝑡ℎ 𝑐𝑜𝑝𝑟𝑜𝑑𝑢𝑐𝑡 𝑐𝑟𝑒𝑑𝑖𝑡
82
Previous Studies
• Suebsiri et al: “Net Storage is 18.6 million tonnes
of CO2…”
• Khoo et al, also find net storage of CO2 from
EOR Projects.
• Aycaguer et al: EOR process “could provide a
significant means to storing CO2 underground.”
• Limited system boundaries, ignore important life
cycle emissions
83
In Essence…
CO2 In
Oil Out
84
The Life Cycle of EOR System
“This study assesses the
overall life cycle emissions
associated with sequestration
via CO2-EOR under a
number of different scenarios
and explores the impact of
various methods for
allocating CO2 system
emissions and the benefits
of sequestration.”
Jaramillo, 2008
85
5 EOR Case Studies
SACROC
Northeast Unit - Ford Joffe
Weyburn
Case Purdy Kelly Geraldine Viking
Unit
Unit Snyder Unit Unit
Field
Project Lifetime (yrs) 9 21 8 17 15
Incremental Oil
Recovered 36 402 13 23 130
(million STB)
Implied Electricity
Generation 7.0 99.7 2.7 4.1 22.7
(million MWh)
Jaramillo, 2008
86
Jaramillo, 2008
87
Jaramillo, 2008
88
Who is responsible for these
emissions?
• Electricity and oil are produced within the system
boundary
• Some CO2 is injected underground
• Currently, electricity generators and oil
producers are claiming the CO2 credit
Double counting the benefit
89
Allocation Methods
• Physical allocation
By energy content of products
By economic value
By Mass
• System Expansion
Which is the primary product?
What is the secondary displacing?
90
91
Difference between
Overall System Results net emissions and
“current emissions”
is 60 million MT
SACROC Unit Ford CO2e, ~2/3 of the
Northeast Joffe Viking Weyburn
Field - Kelly Snyder Geraldine
CO2 injected
Purdy Unit Unit Unit
Field Unit
Net Emissions (million
metric tons CO2e)
19 220 7 12 69
EOR
System CO2 Injected in Field
(million metric tons 6.2 88 2.4 low carbon
3.6 electricity
20
CO2e) and Saudi crude oil
Current Oil, Current that actually results in
Electricity Emissions
(million metric tons
24 280 8.6 increases
15 in CO842
emissions, more than
Emission CO2e)
offsetting any stored
from Oil &
IGCC and Canadian SCO carbon
Electricity
Produced
(In-Situ) (million metric 30 330 10 17 98
tons CO2e)
with other
Sources Low Carbon Electricity
and Saudi Arabian Oil
(million metric tons
19 210 6.8 12 68
CO2e)
92
Next
• Uncertainty (the topic)
Read Chapter 7
93
References (see Canvas for pdf)
94
94