Process

Modeling
Using HYSYS
 Nama : Agung Siswahyu, ST, MT, CST
Pekerjaan : Dosen/Enterpreneur
Alamat : Aster F3/22. Karawaci, Tangerang
No Tlp : 0811-1505788/0853-13-237-247

Riwayat Pendidikan
S1, Teknik Kimia, Institut Sains dan Teknologi Al-kamal
S2, Teknik Kimia, Universitas Indonesia
Pengalaman Organisasi & Kerja
BPPT 2000 s/d 2005
Dosen ISTA : Lektor & Serdos
Founder : PT Rancang Bangun Sejahtera &
PT. Farlatek Indonesia Tangguh
Sertifikasi Profesi
 Certificate of Qualification for Non Destructive Test With Magnetic Particle & Liquid Penetrant Levet II, From American
Society for Nondestructive Testing, 2013
 Certificate of Training for Chemical Risk management for Chemical Engineers, from United State Departement of State, USA,
2013
 Certificate of Expert Safety for construction from Ministry of Manpower of the republic of Indonesia, 2014
 Member of The Institution of Engineers Indonesia No. 1014.08.025534
 Certificate of Training for Biogas for Power Plant Design, Bioma, China, 2017
 Certified Lecturer No.16103200801997, from Ministry of Research, Technology and Higher Education of Republic of
Indonesia, 2016
 Process Modelling using Hysys
HYSYS Steady State
COURSE AGENDA
Day 1
• Introduction To Simulation Process
• Getting Started (Material, Fluid Packages, Panel, Streams, Utilities, Work Book)
• Reaction Fundamental

Day 2
• Process optimation on Reactor & Column
• Modeling and design heat exchanger

Day 3
• Create process simulation plant & Case study
 Process Modelling using Hysys
Introduction To Simulation Process
 • Pro II
• Chem CAD
• ProSim
• Aspen, dll
Aspen hysys adalah salah satu software engineering
yang digunakan sebagai Desain & model simulator
Tools untuk satu atau beberapa rangkaian proses yang
berkaitan dengan bidang ilmu proses dan rancang
bangun
Perancangan
Pabrik
HYSYS Main Characteristics
HYSYS.Process = Steady State Simulator
• Windows based program
• Flowsheet and object oriented
• Event driven
• Modular operations, each operation is solved independently
• Non-sequential solving algorithm

HYSYS.Dynamic = Dynamic simulator

• HYSYS.Dynamic uses directly the models from HYSYS.Process
HYSYS Steady State Simulation
• Based on components
• Material Balance
• Component Balance
• Energy Balance
• Equilibrium information (Thermodynamic information is required)
VLE / VLLE.
• Pressure drop is a data
• Accumulation = 0, we do not need any info regarding the sizing of
the equipment
How HYSYS is structured
• Basis Environment (container for all the thermo. info.)
• Select a fluid package(s)
• Oil Environment (focused on Oil modeling)

• Simulation Environment – PFD (process flow diagram)

• Main Flowsheet
• Sub-Flowsheet
• Column Environment (each column added in the PFD contains a sub-flowsheet)
 Hysys StartUp

Pilih Componen Pilih Fluid

(Pure atau Package/Equation Reaction
Hypotetical) of State, EOS)

PROPERTIES

SIMULATION
 Engineer Hysys
• Bahan baku
• Fluid Package/ EOS
• Neraca Massa Pra-
• Neraca Energi Perancangan
(Equation of State)
Perancangan • Design Peralatan
• Reaksi Pabrik/ Basic
• Optimalisasi
Pabrik • Hypotetical
• Deskripsi Proses/Process
Energi Design/ FEED/
• Sistem Jaringan DED
Flow Diagram
Energi (HxNet)
• Kapasitas Produk/Baban
• Harga Peralatan
baku
 Process Modelling using Hysys
Getting Started
(Material, Fluid Packages, Panel, Work Book)
To start the program, From Start Menu, Select All Programs >>Aspen Tech >> Process Modeling V9
>>>> Aspen HYSYS >>Aspen HYSYS
1- First, Start a new case 2- Add the Components
3- Choose the system components from the databank:
4- Create your own material with Hypotetical/solid :
5- Give Hypotetical Name, on ID
Input : Molecular weight, Boiling Point and Densitiy on Critical Tab >>> Klik Estimate Unknown Props…
6 – Fluid Package

There are about 33 property packages inside HYSYS database;

the question
now is HOW TO SELECT THE SUITABLE FLUID
PACKAGE?
We can select the suitable one by specifying:
1- Process / Application type
2- Temperature and Pressure Range
7 – Change other Fluid Package if you see this message
8 – Green Light on…its mean Fluid Package Match with component
Panel on Hysys
 1
2
 1

2
Work Book Setting
Manipulasi Tampilan Item pada tabel sesuai dengan kebutuhan yang diinginkan

Menambahkan Item,
Komponen massa, fraksi
massa, jumlah material secara
keseluruhan dan jumlah panas
ditiap aliran
2
1
1
 Pilih komponen
pada Master
1
Comp Mass
Flow dan Mass
2 Frac. Mass flow
dan heat flow

3
 Process Modelling using Hysys
Reaction Fundamental
Workshop
This module demonstrates the HYSYS philosophy for building reactions
within a simulation. HYSYS defines reactions within the context of the
Fluid Package.
Learning Objectives
Once you have completed this section, you will be able to:
• Define reactions in HYSYS
• Model Conversion and Equilibrium reactors in HYSYS.

Prerequisites
Before beginning this section you need to know how
to:
• Create a Fluid Package
• Add streams
• Add Unit Operations
Reactions and Reactors
There are five different types of reactors that can be simulated with HYSYS. By using combinations of these five
reactors, virtually any reactor can be modelled within HYSYS. The five reactor types are:
• Conversion - given the stoichiometry of all the reactions occurring and the conversion of the base component,
calculates the composition of the outlet stream.
• Equilibrium - determines the composition of the outlet stream given the stoichiometry of all reactions occurring
and the value of equilibrium constant (or the temperature dependant parameters that govern the equilibrium
constant) for each reaction.
• Gibbs - evaluates the equilibrium composition of the outlet stream by minimizing the total Gibbs free energy of
the reaction system.
• CSTR - computes the conversion of each component entering the reactor. The conversion in the reactor
depends on the rate expression of the reactions associated with the reaction type.
• PFR - assumes that the reaction streams pass through the reactor in plug flow in computing the outlet stream
composition, given the stoichiometry of all the reactions occurring and a kinetic rate constant for each reaction.

Note: The required input is different depending on the type of reactor that is chosen. CSTR and PFR reactors must
have kinetic rate constants (or the formula to determine the kinetic rate constant) as inputs, as well as the
stoichiometry of the reactions. All of the reactor types, except for the Gibbs type, must have the reaction
stoichiometry as inputs.
 Process Overview
Steam – Methane Reformer
Building the Simulation
Defining the Simulation Basis
For this simulation we will use the Peng Robinson EOS with the following components: methane, carbon
monoxide, carbon dioxide, hydrogen and water. The Fluid Package that you defined can be renamed to Steam-
C1 reformer.

Adding the Reactions

The reactions which take place in this simulation are:

Equilibrium Reactions

Conversion Reactions
 Peng Robinson
As Fluid Package
2

1
1
2

1
 3

5
 1

2
2

3 1
1
1

2
 Akan dilanjutkan di Hysys

Go to Simulation by klik…Red arrow

1
Process Modelling using Hysys
Reactive Distillation

In this example, you will study the manufacture of Methyl Acetate,

an
important oil resin used in the manufacture of artificial leathers.
You
will simulate the synthesis of Methyl Acetate from Methanol and
Acetic
Acid in a catalytic distillation column.
Process Overview
Skip this step
241
5
3
 1

In this step case still not solve

 1

enter a condenser temperature estimate of 50 oC (122

oF),
1
an estimate of 55 oC (130 oF) for the 15th tray, and
100 oC (212 oF) for the Reboiler
2
1
 Hasil Simulasi

With Reaction

With Out Reaction

 Campuran Methanol : Air, 60% :40% berat,
sebanyak 500 kg/jam akan dipisahkan pada tekanan
1 atm. Kemurnian destilat 98% berat dan effisiensi
kolom 99%. Tentukan jumlah stage yang diperlukan
dan tentukan dimensi kolom destilasi yang
diperlukan.