Percussion welding involves rapidly impacting two workpieces together after melting their surfaces with an arc, forcing metal out to the sides and squeezing the molten surfaces together. It is particularly useful for joining small diameter wires with different properties in electronics. Thermite welding ignites a mix of iron oxide and aluminum powders to produce molten iron that is poured between workpieces to form a weld. The exothermic reaction creates molten iron and slag, and while it is used to weld railroad rails, the weld quality is low due to minimal heat penetration and carbon/alloy content in the pure molten iron.
Percussion welding involves rapidly impacting two workpieces together after melting their surfaces with an arc, forcing metal out to the sides and squeezing the molten surfaces together. It is particularly useful for joining small diameter wires with different properties in electronics. Thermite welding ignites a mix of iron oxide and aluminum powders to produce molten iron that is poured between workpieces to form a weld. The exothermic reaction creates molten iron and slag, and while it is used to weld railroad rails, the weld quality is low due to minimal heat penetration and carbon/alloy content in the pure molten iron.
Percussion welding involves rapidly impacting two workpieces together after melting their surfaces with an arc, forcing metal out to the sides and squeezing the molten surfaces together. It is particularly useful for joining small diameter wires with different properties in electronics. Thermite welding ignites a mix of iron oxide and aluminum powders to produce molten iron that is poured between workpieces to form a weld. The exothermic reaction creates molten iron and slag, and while it is used to weld railroad rails, the weld quality is low due to minimal heat penetration and carbon/alloy content in the pure molten iron.
In percussion welding two pieces are welded by a high intensity short
duration arc followed by very rapid or percussive impacting of the workpieces. The molten surfaces are then squeezed together by collision and some of the metal is forced out to the side of the joint. Percussion welding is particularly good for joining small diameter wires, even with widely different properties, in electronic industry. Thermite Welding Thermite welding is the process of igniting a mix of high energy materials, (also called thermite), that produce a molten metal that is poured between the working pieces of metal to form a welded joint. Commonly the reacting composition is 5 parts iron oxide red (rust) powder and 3 parts aluminium powder by weight, ignited at high temperatures. A strongly exothermic (heat-generating) reaction occurs that produces through reduction and oxidation a white hot mass of molten iron and a slag of refractory aluminium oxide. Thermite welding is widely used to weld railroad rails. The weld quality of chemically pure thermite is low due to the low heat penetration into the joining metals and the very low carbon and alloy content in the nearly pure molten iron.