WELDING AND ALLIED

PROCESSES
GROUP 4 PRESENTATION
 Prepared By:

Mark Anthony Rico

Dave Anthony Lapinod
John Dee Capendit
Bruce Pingoy
Aljen Paroni
 INTRODUCTION

Welding and Allied Processes

INTRODUCTION

Welding means the

joining of material by
means of heat or
pressure. Allied
processes include
cutting, grinding and
gouging associated
with welding.
INTRODUCTION

Welding produces a
lot of heat and
weld preheating
can prevent any
undesired
metallurgical
effects
INTRODUCTION

In addition to heat,
pressure is often used
in welding.
WELDING AND ALLIED PROCESSES

Classification
GAS WELDING
GAS WELDING

Gas welding is the

process of using heat
generated from
burning a fuel gas to
cut and/or join metals
together.
GAS WELDING

When metals are welded using

gas welding equipment, fuel
gases are mixed with oxygen to
produce a concentrated flame
at a high temperature. This
flame directly strikes a weld
area and melts the materials in
question.
GAS WELDING

REPAIR WORKS AIRCRAFT INDUSTRY AUTOMOTIVE

ELECTRIC RESISTANCE WELDING
ELECTRIC RESISTANCE WELDING

Resistance welding,
sometimes called electric
resistance welding (ERW), is a
process by which metals can
be joined together by
applying pressure and
conducting a strong electric
current through the metal
combination to heat up the
welding joint and melt the
metals, forging them
together.
ELECTRIC RESISTANCE WELDING

An electric current is delivered to

the metal sheets through weld
electrodes which apply force to the
sheets. This force is then converted
to heat. The heat is generated so
that it melts the metal at the point
where they join – the point of
‘resistance’ between the faying
surfaces. The electrode then
extracts heat from the molten weld
area which forms a weld nugget at
the point where it solidifies.
ELECTRIC RESISTANCE WELDING

MANUFACTURE OF ASSEMBLY OF PRODUCTION OF

STEEL PIPES AUTOMOBILES NUT AND BOLT
COLD WELDING
COLD WELDING

Cold welding, or contact

welding, is a solid-state
welding process that
requires little or no heat
or fusion to join two or
more metals together.
Instead, the energy used
for creating a weld comes
in the form of pressure.
COLD WELDING

Before cold welding, you

have to remove oxide layers
from both metals. Every
metal forms oxides on the
surface, which makes the
inner, pure metal
inaccessible. That’s why
pressing two uncleaned,
oxidized copper pieces
together, for example, will
fail to achieve a weld
COLD WELDING

So, when we clean the

metal’s surface and apply
enough pressure, the
metals will form a uniform
metallurgical bond. The
newly formed metal will
behave as if it was always
a homogeneous piece
COLD WELDING

WELDING WIRES JOINING DISSIMILAR SEAL CONTAINERS

TOGETHER METALS SENSITIVE TO HEAT
SOLDERING
SOLDERING

Soldering is a joining
process used to join
different types of
metals together by
melting solder.
SOLDER
Solder is a metal alloy used to create strong permanent bonds; such as copper
joining in circuit boards and copper pipe joints
SOLDERING

ELECTRONICS
MAKING JEWELRIES PLUMBING MANUFACTURING
THERMIT WELDING
THERMIT WELDING

Thermit welding is a
process that uses heat
from exothermic
reaction to produce
coalescence between
metals.
THERMIT WELDING

The thermite mixture

consists of metal oxides
with low heats of formation
and metallic-reducing
agents that, when oxidized,
have high heats of
formation. The excess
heats of formation of the
reaction products provide
the energy source to form
the weld.
THERMIT WELDING

MAKING THICK AND REPAIRING HEAVY

HEAVY PLATES JOINING RAIL ROADS CASTINGS
BRAZING
BRAZING

Brazing is a joining
process traditionally
applied to metals (but
also to ceramics) in
which molten filler
metal (the braze alloy)
flows into the joint
BRAZING

The filler metal, while

heated slightly above
melting point, is protected
by a suitable atmosphere
which is often a flux. The
molten filler metal cools to
join the workpieces
together providing a strong
join between similar or
dissimilar metals.
 BRAZING

CARBIDE TIPS ON
PIPE FITTINGS TOOLS RADIATOR REPAIR