Facility Planning and Material

Handling
Today’s Agenda
Information on syllabus
 Office hours
 Text
 Grading
 Exams & Homework
 Class format
Introductory lecture
Start course material
Office Hours
By appointment.
Office 238
E-mail No HW/technical questions
Prerequisites
EIND mfg1, or equivalent
EIND prod. mgmt– Helpful but not
critical. If specific material is needed, it
will be covered for course purposes.
Course Information
Course homepage :
Syllabus
 Handouts
 This introductory presentation
 Some lecture material
 Information sheet
 Homework assignments
 Project information
 Check the page for course information and
announcements
Textbook
Tompkins et al., (2003). Facilities Planning 3rd Edition,
John Wiley and Sons Inc.
Good points
 Very widely used text
 Good combination of practical/theoretical methods
 Encyclopedic
 A good reference for practicing engineers
Bad points
 Maybe too much detail for a first course
 Sometimes too much talk and no concrete results
 Organization?
We’ll move around the text according to the course plan
Other References
Hopp, W.J., Spearman, M.L., (2001). Factory
Physics 2nd Edition, Irwin McGraw-Hill Inc.
 Mainly used in the first portion of the course
 Library has a copy
 Lectures should be sufficient coverage
Grading – Allocation
Mid-term Exam 25%

Homeworks 10%

Team Project 15%

Final Exam 40%

Class Participation and quizzes 10%

Class participation based on:

1. Participation in class – answering questions
2. In-class exercises
3. Random attendance taken
Classroom Rules
Turn off cell phones and other communication
devices
No completing homework or other assignments
Use common sense and be considerate of others
Notify instructor when absent from class as soon as
possible
Before or after the fact
Justifiable reason
Exams & Homework
Homework
 Around 6-7 homework assignments will be given.
 Group study is encouraged but splitting up
assignments is not.
 A random selection of problems will be graded.
Exams
 Closed book and closed notes exams
 Based on homework, lecture material, text
reading.
Project
Team project
Case study
 – Design Project/Competition
Lecture Format
The first part of class will be devoted to
questions.
 Unreasonably long questions will be handled one on one.
 If I don’t know the answer, I’ll get it for the class by the
next lecture.
Lecture
 Ask questions
End of Class – Will try to leave time for
questions
Lecture Format
Most material will be delivered
 Take good notes.
 Slow me down if I’m moving too fast or if I
am too sloppy.
There will be periodic in-class problem
solving sessions.
Information Sheet
Due on ???()
 Turn the paper sheet in at class.
Counts towards class participation.
It helps me,
 Get your names right.
Questions ?
IE 368
Introduction
Text Coverage - Today
Chapter 1
Course Catalog Description
Design and analysis of industrial facilities
including just-in-time systems, queuing,
material handling systems, material flow
analysis, line balancing, systematic layout
planning, design of warehouse facilities,
and facilities location.
HW. 5S as related to line balancing
Catalog Description  Facilities
Planning and Operations

Facilities Planning and Operations – Using

organizations tangible fixed assets to best
support the organization’s objective.
This course will focus on facilities planning.
 Emphasis on flow design, layout.
 Some coverage of storage and materials handling.
Facilities Planning
Facilities Planning Viewpoints
Civil engineering
Electrical/Mechanical engineering
Architectural
Construction management/Contractor
Real estate
Urban planning
Industrial engineering
HW—what is the role of each in facility planning?
IE Viewpoint of Facilities Planning
IEs are focusing on requirements, resource
allocation, and efficient use of resources.
 Facilities are the integration of many lower level systems
 Space requirements with respect to flow and operations control
 Personnel requirements
 Equipment requirements
 System design/layout with respect to flow and operations
control
 The use of information systems and technology to increase
effectiveness
 Movement within a facility
 Movement between facilities – Location
 …
Example
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From an IE Viewpoint
Why are the components of this facility located as drawn?
Why are they arranged as drawn?
Why are there so many duplicated items?
Why is the facility so large or small?
Why are there enclosed rooms and open areas?
How many people will be working in the facility?
Does this design meet requirements?
etc.
IE Approaches
IEs develop models to understand, design,
and validate systems
 Procedures (e.g., SLP)
 Analytical models – (e.g., machine fraction
equations, queuing models)
 Analytical layout models/software
 Computer simulations
Course Outline
 Introduction – Chapter 1
 Determining Requirements & Production System Design - Chapter 2 (except
section 2.3), Chapter 8, Lecture material with some handouts (not in the text)
 Facilities Layout
– Chapter 3 – Characterizing relationships and flow,
– Chapter 6 – Layout models,
– Chapter 4 – Personnel requirements.
 Facilities Location – Chapter 1, section 2
 Selected Material Handling and Storage Topics (as time permits) – Parts of
Chapter 5, 7, 10.
Goals of this Course
Students successfully completing this
course should be able to:

1. Identify basic types of production system design and be able to determine which is most suited
for the production of different types of products.
2. Apply queuing approximations to analyze a production system.
3. Quantify flow and space requirements, and characterize adjacency requirements for a facility.
4. Understand some of the basic types of quantitative layout models. Apply some basic quantitative
models to layout data.
5. Apply facility location models to basic location problems.
6. Apply concepts to the design of an actual facility or through a case study.
7. Name several types of material handling/storage equipment and typical suitable applications.
Estimate the required amount of equipment needed.
All the facilities in the supply chain should have the following
characteristics:

 Flexibility

 Modularity

 Upgradability

 Adaptability

 Selective Operability

 Hw. define each of the above hand written