Professional Documents
Culture Documents
20 Basic Quality Rules
20 Basic Quality Rules
29
冷製3部
Development of displaying 「 20 basic quality rules 」 at the work area
and recital ( Declaration to abide ) -’03 PQ activity-
( Bulletin Example )
29
30 31 12 月
1
2
生産 課 係 item declared (recited) that day
was followed or not .
28 11月 3 氏名
27 10月 4
26 9月 5
25 6 :守れた
:守れなかった
24 7
23 8
Please contact the Inspection Lab with any questions ( TEL : 6218,6612 )
20
03年度 冷製3部PQ活動
「全員参加のルール遵守活動」
Impact to customer
・ If checking for remaining
Assembly defects ( wrong parts ) , etc flow
parts is difficult, clarify reason
out
and notify management
Will lead to direct loss and lines stopping
【 Declaration to follow today’s rule !】
②Display detail of defective parts and
isolate after sorting What was the defect?
Good part or bad par
t?
If you do not sort and isolate ・・・ Oh well…
Impact to customer
Will become secondary calamity due
to screening leak ・ mixed defect and ・ Prepare tags for clarity
lead to direct loss and lines stopping
and install isolation boxes
【 Declaration to follow today’s rule !】
③In screening defective parts, separately display Sorted Parts ・
Parts To Be Inspected and do not place them next to one another
Go
od
sa
m
ple
Even if sorting is conducted, if defective
parts are mixed, sorting work will have to
be redone and all efforts will be wasted Defects Good
Impact to customer
Will become secondary disaster due to
screening leak ・ mixed defect and lead ・ If the environment for
to direct loss and lines stopping screening is not complete,
report to management
【 Declaration to follow today’s rule !】
④Do not omit P checks on the simple notion that
“other processes are checking too…”
If W checks are omitted ・・・
Since the process in front is also doing
There is a danger that others No wrong fit checks, maybe I can skip it…
think “They will do it for me” Fit good ! parts !
and part may run without any
inspections
Impact to customer
Assembly defect ( Tightening defect) and
process skip (missing parts) may flow out
and lead to direct loss and lines stopping ・ Question
management why W
checks must be done
【 Declaration to follow today’s rule !】
⑤Conduct collation checks to confirm loading ・
shipping ・ transferring products are correct
If collation checks are
not properly done ・・・ Diagrams good !
Kanban good !
Impact to customer
Assembly defects (wrong parts) etc Let’s check that
flows out and leads to direct loss products match up
and lines stopping
【 Declaration to follow today’s rule !】
⑥Do not handle multiple part numbers at the same time
All ready !
If handling at the same time ・・・ There’s still
some space
I might as well do
this one now too!
Will unconsciously forget
what part number you are
running and may not catch
your mistakes
Impact to customer
Quality drops due to unstable work and ・ Report to manager
leads to direct loss and lines stopping
【 Declaration to follow today’s rule !】
⑨Only conduct items within your authority (and ability) during
machine fault recovery, notify some one off line and wait for
anything beyond that
Impact to customer
Parts not meeting required quality standard flow ・ Stop the machine and ask
out leading to direct loss and lines stopping manager for judgment
【 Declaration to follow today’s rule !】
If delegation is not clear ・・・ Can’t keep up Support Screw assy Support Door assy
Screw assembly
Impact to customer complete !
・ Even if it is a manager,
Assembly defect ( Tightening defect) stress not to talk while in
and process skip (missing parts) may flow middle of cycle
out and lead to direct loss and lines
stopping
【 Declaration to follow today’s rule !】
⑭If work speed cannot keep up with the designated
man-hours (line tact), do not continue working and
report to manager.
Impact to customer
・ Bring it up to the circle
Assembly defect ( Tightening defect) and ・ Discuss with management
process skip (missing parts) may flow out
and lead to direct loss and lines stopping
【 Declaration to follow today’s rule !】
⑲Master checks ・ blade replacements
must be done at designated intervals
If you don’t follow the 1/D check
designated intervals ・・・ completed !
Impact to customer
Parts not meeting required quality standard flow
・ Clarify reasons why master
out leading to direct loss and lines stopping check cannot be done and
report to management
【 Declaration to follow today’s rule !】
⑳If rules are unclear or you are questioning a
rule, do not neglect it, do not work
??
Oh well…
Lead to less focus and
work will become unstable ?
Impact to customer
Quality drops due to unstable work and ・ Bring it up to the circle
leads to direct loss and lines stopping ・ Discuss with management
03年度 冷製3部PQ活動
24 7
23 8
22 9
21 10
20 11
19 12
18 13
17 16 15 14
Rules that could not be followed
S/L
Rule № Date Why could it not be followed? Oath in order to follow the rule in future check