Approved By Checked By Issued By

Part Name :- All

Operation Name : Oil Chip cleaning OPERATION STANDARD Dpt. : - DC Issue Date :- 28/08/08 Control No. :- Q-09-0111-DC-20
MR. N. TAKAO MR.R. KUMAR A BLOWRIA
Schematic diagram № Operation Procedure Characteristics Frequency Operation Point Tool Used Reaction Plan Safety point

Cleaning Chip
Put the chip trolly in proper location. Use only chip trolly
1
Every shift
Use marked trolly for each machine
Chip
chip trolly &
Put chip trolly(450*400*600)mm
in trolly 2 Use Proper tool for cleaning of chip Chip romoving Chip Use proper tool length
bar(1500*200)mm Every shiftDrop only oil chips in trollyromoving
bar
During cleaning
3 Put All the chip in chip trolly Every shift insure that tool not
touch in machine
Clean Properly pannel
Empty chip trolly Use proper tool Put chip

Trolly Movement Producer

Move the trolly Roll chip trolly

1 Full chip trolly move from DCM to melting zone In 1 st shift carefully ,not drop chip carefully
in shop flore
Chip
trolly &
fork lift
2 Full chip trolly put near chip contener In 1 st shift Trolly should be
straight

Push the trolly

Unloading Chip trolly

During lifting trolly
1 Full chip trolly lift by fork lifter In 1 st shift insure that the fork
Lift the trolly in proper hight proper go in slot
Chip
trolly,
chip Should be insure that
2 Full chip trolly Empty in Chip contener In 1 st shift contener chip not flow in
Tilt the chip trolly slowly & fork outside
lift

3 Empty chip trolly put in near DCM machine In 1 st shift

Tilt the trolly above chip
contener

№ Date Revision article Approved By Incharge № Date Revision article Approved By Incharge

Date
p
r
o Operator
Confirmation
t
Sign
e safety glass Safety shoes Earplug
c Helmet gloves