University of Technology

(Yatanarpon Cyber City)

Faculty of Precision Engineering

“Design And Implementation Of Automatic Control

System For Paper Roller Using Siemens PLC”

Title Defense

By
MG KAUNG THANT MINN
6PrE-37

FRIDAY, 6 MARCH 2020

Outline of Presentation
 Abstract
 Introduction

 Aim and Objectives

 Contribution of Thesis

 Methodology

 Components Used for the System

 Thesis Outcome

 Future Plans

 Conclusion

 References

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1. Abstract
 This thesis focus on the operator machine control using
Siemens PLC. The objective is to develop a fully
automatic control system for paper roller using two
stepper motors, a Siemen’s S7-1200 processor and an
HMI screen.
 A motor can be controlled in different ways. Controlling

motors using PLC is the most common way in industry.

This thesis will show a basic example of motor control
using the PLC to show how newer technology can be
used.

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2. Introduction
 Overthe course of the past years, an automatic process control has
emerged from intuitive especially in industry. With a rapid increasing
need of industrial process control, an efficient and effective method is
needed.

 Technological revolutions hit the industrial world in 1960s, when the

development of the first programmable logic controller (PLC) is
explored. A basic problem in the design of a PLC based process control
system is presented.

 Therefore, designing a PLC based level control system attracts great

interests in learning and understanding PLC based industrial control.

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3. Aim and Objectives
 to reduce the need for human sensory and mental
requirements

 to study how does PLC controller works

 to demonstrate Operator Machine Control using Siemens

PLC

 to develop a fully automatic control system for paper

roller using two stepper motors and a Siemen’s S7-1200
processor

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4. Contribution of Thesis

 This thesis contributes to the area of modern industrial

control systems.

 This thesis introduces and implement today’s most

common Siemen’s S7-1200 processor.

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5. Methodology

Fig: PLC Functional Block Diagram

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Fig: Block Diagram of the System

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Sample Design

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Sample Design

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6. Components Used For The System
 Hardware requirements for this system are:
- PLC controller
- Stepper motors
- Dual Step Motor Shield 1.1

 Software requirement for this system is:

-TIA portal

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PLC Siemens S7-1200

Fig: PLC Siemens S7-1200

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7. Thesis Outcome
 The paper roller is an example of how the motion of
stepper motors can be controlled using Siemens S7
1200 processor through TIA Portal.

 It is obviously a good way of demonstrating how a

complex system can be easily controlled using modern
technologies.

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8. Future Plans
This thesis is not the most advanced and most efficient.
There are many things that can be done in the future. They are:
 Making system smoother for auto manual transfer and while
ramping up initially.
 Designing and Implementing OPC-UA client server architecture
to control the process remotely.
 Controlling motion from remote location using admin-client
configuration.
 Designing prototype for other materials based on torque required
for that specific material.
 Developing the paper cutting machine.

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9. Conclusion
 The presented work can be an example of showing how
the current resources can be optimized and modified
gradually to advance the level so that the impact of
drastic change can be reduced.

 This kind of upgrading not only bridges the

technological gap but also helps mitigating socio-
economic problems.

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10. References
I. Programmable Logic Controller (PrE 5017)

II. Programmable Logic Controllers 4th Edition (W

Bolton)_2

III. Bennett, S. (1993). A history of Control

Engineering,1930-1955.

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