Professional Documents
Culture Documents
EDITTED GRP 4 REPORT New Updated
EDITTED GRP 4 REPORT New Updated
TRAINS
DUQUE, LOUIE
FAJARDO, ANTHONY
JIMENEZ, ANTON
PEREIRA, IVANNA
PEREZ, REYVEN
QUIAPO, AIREEN
TADIQUE, GERALINE
GEARS
“ TOY TOP
3
RADIO-CONTROLLED
“ MODELLED CAR
4
“
STAND MIXER
5
HISTORY OF
GEARS
• Archimedes drew a
• Gears were already in diagram of a hoist that was
use in the 350 B.C. driven with a set of worm
and worm wheel.
(about 2,300 years ago).
▪ ANCIENT GEARS
AT THE CTESIPHON
ARCHEOLOGICAL
SITE IN IRAQ
7
HISTORY OF
GEARS
▪ In Japan, gears were in
use in the Edo period
(1603~1867)
as a power source
for flour milling in
waterwheels.
8
HISTORY OF
GEARS
9
LEONARDO DA VINCI
(1451~1519)
10
Leonardo's sketching (500 KHK Stock Gears (the present)
years ago)
11
Leonardo's sketching (500 years KHK Stock Gears (the present)
ago)
12
Leonardo's sketching (500 years KHK Stock Gears (the present)
ago)
13
Leonardo's sketching (500 years KHK Stock Gears (the present)
ago)
14
THE
ROLES
OF GEARS
15
ABOUT GEARS
The Roles
of Gears
17
CONFIGURATION
INTERSECTING AXES
18
CONFIGURATION
19
CONFIGURATION
OTHERS
20
STRONG POINTS ABOUT
“ GEARS
21
Good gears are considered to
GEAR be:
① Small and light
ACCURACY ② Able to transmit
AND STRENGTH high power and
forces
③ Quiet
④ Durable
22
23
24
25
26
GEAR TRAINS
BACKGROUND
GEAR TRAIN
▪ Definition
▪ History Background
▪ Field of Application
▪ Importance
▪ Impact in the Industry
29
HISTORY
▪ The transmission of rotation between contacting toothed wheels can be traced
back to the Antikythera mechanism of Greece and the south-pointing chariot
of China.
Conveyors Lathe
32
FIELD OF APPLICATION
Transportation Robotics
Systems 35
IMPORTANCE OF GEAR TRAINS
36
IMPACT OF GEAR TRAINS IN THE INDUSTRY
37
GEAR DESIGN
CONDITIONS
VARIOUS ELEMENTS OF GEAR DESIGN AND THE
CONDITIONS FOR DETERMINING ELEMENTS
▪ Dimensional Considerations
▪ Amount and Direction of Force Considerations
▪ Usage and Handling Considerations
▪ Conditions Concerning the Manufacturing and
Economy
▪ Environmental Conditions of Gear Usage
39
DIMENSIONAL CONSIDERATIONS
41
AMOUNT AND DIRECTION OF FORCE
CONSIDERATIONS
DIRECTION OF FORCE TRANSMISSION
Affects the decision of tooth helix direction and type of gears (e.g. use
of racks for linear motion).
42
USAGE AND HANDLING CONSIDERATIONS
DURABILITY OF GEARS
Since it is mostly determined by the bending and tooth surface strengths,
it influences the decision on material, pitch, pressure angle, profile shifting
amount, tooth width, heat treating methods, etc.
43
USAGE AND HANDLING CONSIDERATIONS
45
ENVIRONMENTAL CONDITIONS OF GEAR USAGE
46
BASIC KNOWLEDGE
OF THE MECHANICAL
DESIGN OF GEARS
GEARING FALLS ROUGHLY INTO
THE FOLLOWING FIVE
CATEGORIES:
So, if 20°,
50
FORMULA FOR GEARING
A▪ pressure
angle of 20° is the JIS standard.
m (module) : tooth size (mm)
P0 : pitch diameter (mm)
Dk : tip diameter (mm)
Z : number of tooth
Ca : center distance (mm)
In this case,
52
SIMPLIFIED DESIGN METHOD FOR GEAR
▪ When setting center distance Ca and speed ratio, the outline of the
module is also set based on transmitting power.
▪ Choose the number of teeth for the small pinion (minimum is 14) and
determine the number of teeth of the big gear by the speed ratio.
▪ Calculate the pitch diameter and adjust the number of teeth until the
sum of half of each pitch diameter matches the speed ratio.
53
GEAR CUTTING
GENERATING METHOD
In the generating method, involute tooth is shaped by rack type or
pinion type cutter based on the principal of an involute curve.
FORMING METHOD
In the forming method, the gear is cut by a plain milling machine,
using disc shaped gear cutter that matches the gear tooth groove.
54
DESIGNING CONDITIONS IN CHOOSING A TIMING
BELT FROM COMMERCIAL ITEMS
▪ Machine type
▪ Transmitting power (rated output of motors)
▪ Extent of load variation
▪ Operating hours per day
▪ Rotation speed of small pulley
▪ Speed ratio (big pulley / small pulley)
▪ Tentative distance between two axes
▪ Operating conditions (temperature, humidity)
55
PARTS OF A SPUR
GEAR
PARTS OF A SPUR GEAR
Radial
Distances:
a = Addendum (Add)
b = Dedendum (Ded)
Whole Depth = a+b
C = clearance = b - a
Working Depth = whole Depth - C
Arc Distances:
= tooth thickness (circular pitch)
= tooth space
bl = backlash = -
= circular pitch = + =
57
58
PROCESS ON HOW TO
DRAW SPUR GEAR
STEP 1
Example
given data: number of teeth (T) = 14
module (m) = 25mm
pressure angle =20 degree
1. Draw the pitch circle radius. Pcr =
2. Draw a tangent to the pitch circle.
3. Draw the pressure angle of 20 degree from
the point of tangency. This gives the line of
action.
4. Draw the base circle tangential to the line of
action. Bcr = PcrcosƟ
5. Draw the addendum circle.
Addendum circle = Pcr + the addendum.
6. Draw the dedendum circle.
Dedendum circle = Pcr - the dedendum.
60
STEP 2
1. Mark position A and B on the
addendum and base circle.
2. Divide the distance AB into 3 equal
parts, AC = AB/3
3. From C draw a tangent to the base
circle. This gives the point D.
4. Divide CD into four equal parts.
DE=EC/4
5. Draw an arc from E through C to
the addendum circle and
dedendum circle. Draw in the fillet
radius to complete this part of
tooth.
61
STEP 3
1. Draw an arc from O through E, this arc
will contain the centre of each tooth.
2. Swing the tooth thickness arc from C to
cut the pitch circle . This point is on the
opposite face of the same tooth.
Circular tooth thickness =
3. Draw the profile radius EC from G to
find the centre of the profile arcs. Which
is point H.
4. From H swing the profile radius EC, this
gives the other side of the tooth.
5. Draw an arc from O to the top of the
tooth edge to give the complete tooth
form. Since each tooth is the same ,
repeat this process to draw all the teeth
on the spur gear. 62
HOW TO MAKE THE SPUR GEAR USING
FUSION 360.
STEP 1
63
STEP 2
64
PROCESS TO MAKE
HELICAL GEAR IN
FUSION 360
STEP 1
66
STEP 1
67
STEP 2
68
IF THE HELICAR GEAR NOT APPEAR IN
CREATE PATTERNS.
69
STEP 3
70
YOUTUBE LINK FOR HOW TO MAKE
HELICAL GEAR
https://www.youtube.com/watch?v=ErGEPiIv75E
https://www.youtube.com/watch?v=ErGEPiIv75E
71
MODERN
APPLICATIONS OF
DIFFERENT TYPES OF
GEARS
SPUR GEAR
73
APPLICATIONS
75
APPLICATIONS
76
BEVEL GEAR
77
APPLICATIONS
79
APPLICATIONS
80