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CHAPTER 3 CHAPTER 4
• Research Methodology • Expected Results
• Research Flowchart
• Material Used in Research CHAPTER 5
• Experimental Procedure • Future Direction
• Material Characterization
• Testing • Research Milestones
• References
2
Background
Factor
Problems Impacts Causes Impacts Solution
Problems
3
Energy Statistics1,2,3 PRIMARY ENERGY1,4
• Automotive industry
Increase Energy Used • Thermal Power Plant
• Nuclear Power Plant
RETRIEVAL
• Factory
34% Energy • Waste Incinerator
Used
66%
Waste Heat
ELECTRICAL
ENERGY
THERMOELECTRIC TECHNOLOGY
4
THERMOELECTRIC WASTE HEAT RECOVERY SYSTEM
Devices that convert waste heat (thermal energy) to electrical energy
Problem
Thermoelectric power generator
Efficiency
Thermoelectric radio lantern
low (7-8%)3,4
Heat Rejection Thermoelectric
waste heat>50% devices
Challenge
Bio lite camp stove
Increase
Thermoelectric Thermal efficiency
module converter energy (15-20%)
Thermal energy
(waste heat) Waste Heat Recovery Impact
Goal >10%
Development high
performance
Electrical Energy Electrical Energy
thermoelectric
materials1,2
1 Funahashi et al. (2015) Conceptually simple devices Thermoelectric technology
2 Zhang & Zhao (2015) • No moving parts
3 Jantrasee et al. (2016)
4 Zhu et al. (2016)
• Less maintenance
5
THERMOELECTRIC WASTE HEAT RECOVERY SYSTEM
Conventional
thermoelectric Advantages Disadvantages Solution Limitations
material
Thermoelectric materials have attracted extensive interest in the last two decades due to their potential
applications in thermoelectric waste heat recovery system from industrial processes, automobiles, and
renewable energy sources. Conventional thermoelectric material facing several obstacles such as poor
stability in air at high temperature, high toxicity, expansive and rare elements make them less attractive
and incompatible materials.
Recently, oxide materials attracts more attention due its ability for reducing the earlier common obstacles 1.
Many literature reported on investigation of oxide materials doped with several elements at higher
temperature especially Al doped ZnO2. However, the figure of merit’s results still not achieve target (ZT=1)
and limited studies are reported on the effect of Al-Bi and Al-Ag doped into ZnO.
1 Wiff et al. (2008); Kumar & Sahu (2010); Yamaguchi et al. (2011); Fergus (2012); Jantrasee et al. (2016); Ilican et al. (2018); Zhu et al. (2018)
2 Ohtaki et al. (1996); Tsubota et al. (1997a); Cai et al. (2003); Zhang et al. (2008); Cheng et al. (2009); Ohtaki et al. (2009); Kinemuochi et al. (2009); Qu et al. (2011); Nam et al.
(2012); Han et al. (2012); Jantrasee et al. (2016); Guan et al. (2017);
7
Research Questions
1. Does the doping technique effectively increase the thermoelectric properties and
performance?
2. Which dopants are suitable doped with ZnO in order to get better thermoelectric properties
and performance?
8
Objectives of the Research
1. To synthesize two different doping elements with ZnO using sol gel technique.
2. To characterize the morphology and phases on doped ZnO with two different doping
elements
ZnO.
9
Thermoelectric properties
Doping Elements Seebeck coefficient measurement Thermopower system
Al-Bi Electrical conductivity measurement Four-point probe
Al-Ag Thermal conductivity measurement Laser flash apparatus
Research
Scopes Material Characterization
Synthesize process X-Ray Diffraction (XRD)
Sol-gel technique Field Emission Scanning
Microscopy (FESEM)
Polymerization agent
Starch
10
Significance of Research
The ability to introduce new thermoelectric materials that can be use at high temperature are
significant advances in the material use inside thermoelectric waste heat recovery system. This could
allow improvement in energy efficiency and can harvest the thermal waste heat at temperatures current
materials cannot tolerate. Moreover, it can also be produced in a low cost manner and form fitted to
11
Literature Review
Thermoelectric effect
12
Working Principle
14
Critical Review
Authors, Year & Objectives Material Finding of Research
Ranking
XRD SEM/FESEM TE Properties ZT
Tsubota et al. To investigate Al:ZnO • No second phase - • S decrease with addition of Al ZT=0.30 at 2
(1997a) thermoelectric observed at doping at%, Al
properties for high 0,0.5,1,2 at% • 𝜎 increase with addition of Al doped ZnO
Q1 temperature • ZnAl2O4 phase content (1000°C)
thermoelectric observed at 5 at% • 𝜅 decrease with addition of Al
content and increasing
temperature
Tsubota et al. To investigate M:ZnO - - • 𝜎 increase with addition of Al>In>Ga>
(1997b) thermoelectric (M=Al, Ga, elements (Al>Ga>In>ZnO) ZnO
properties ZnO In at 2 at%) • S decrease with addition of of (ZT=0.30,
doped with Al, Ga elements (ZnO>In>Ga≈Al) 0.15, 0.11,
and In • 𝜅 decrease with increasing 0.076 at 2 at
temperature (Ga<In<Al<ZnO) %)
Cai et al. (2003) To determine Al:ZnO Diffraction peak ZnO Very fine particle • 𝜎 increase because Al ZT=0.02 at
thermoelectric and ZnAl2O4 is observed (0.1-2µm) dissolved in the ZnO crystal ratio 3 at%, 5
Q2 properties of Al lattice acting as donor. at% Al doped
doping into ZnO • Al doping increase the S but S ZnO
using sol gel decrease rapidly with (500°C)
method and hot addition of Al content.
press • 𝜅 decrease with addition of Al
content
15
Authors, Year & Objectives Material Finding of Research
Ranking
XRD SEM/FESEM TE Properties ZT
Jantrasee et al. To determine the Al:ZnO • No second phase • Grain size • Cold pressing and sintering • ZT=0.28
(2016) effect of Al doping observed at decrease nanocrystal lead to low 𝜅 (The at 3 at%
into ZnO on the 0,1,2,3 at% lowest for oxides) Al doped
Q4 electronic structure • ZnAl2O4 observed • Al doping increase the S ZnO
and thermoelectric at 6 at% and 𝜎 significantly with (400°C)
properties temperature.
Guan et al. (2017) To investigate M:ZnO • No second phase • Large grain size • Bi increase S and decrease 𝜎 • Al>Sn>
thermoelectric (M=Al, Bi, Sn observed at all in Bi:ZnO (2- • Sn decrease S and increase 𝜎 ZnO>Bi
Q2 properties of ZnO at 2at%) samples 6µm) compare • Al increase S and 𝜎 but no
doped with Al, Bi • Hexagonal phase with other change in 𝜅
and Sn of wurtzite type samples
ZnO • Low solubility of
Bi2O3 in ZnO
Colder et al. (2011) To study Ni:ZnO • No second phase • High densities • S and 𝜎 increase until 3 at% of ZT=0.09 at 3
thermoelectric observed at and average addition of Ni content at%, Ni
Q1 properties of the Ni- 0,1,2,3,4 at% grain size (21- • 𝜅 decrease with addition of Ni doped ZnO
ZnO ceramics • NiO or ZnNiO 30.5µm) content (727°C)
phase observed
at 6 & 5 at%
16
Critical Review
Authors, Year & Objectives Material Finding of Research
Ranking
XRD SEM TE Properties ZT
Koresh & Amouyal To investigate the Ni:ZnO • Wurtzite structure • SEM • S and 𝜎 increase for pure ZnO, ZT=0.02 at 3
(2017) effect of • No second phase (pure micrographs as-quench, aged samples at%, Ni
microstructure ZnO and as-quenched) show white • 𝜅 decrease for pure ZnO, as- doped ZnO
Q1 evolution on • Ages samples shows spot (NiO- quench, aged samples (700°C)
transport properties NixZnyO phase based as-quench
of nickel-doped ZnO precipitates) samples
Ohtaki et al. M:ZnO • ZnAl2O4 observed at Granular • 𝜎 decrease but relatively ZT=0.65 at
(2009) (M=Al, 2 at% of Al and M = texture small 2 at% M
Ga) 2 at% Al and 1 at% • 𝜅 decrease with doped ZnO
Q2 of Ga increasing Ga content (974°C)
• Single phase
17
Graph of ZT values doped ZnO against recent years
0.7
0.65 Ohtaki et al. (2009)
Al-Ga doped ZnO
0.6
0.5
0.4
ZT Values
0.34
Jantrasee et al. (2010)
0.3
0.3 0.28 Al doped ZnO
0.2
0.2 0.18 Koresh & Amouyal (2017)
Ni doped ZnO
0.12
0.1
0.07
0.05 Bahadur et al. (2010)
0.04
0.02 0.02 0.02 Al doped ZnO
0
0
1996 1997 2003 2008 2009 2010 2011 2012 2016 2017
Years
18
|𝑆| value (𝜇V/K)
100
200
300
400
500
600
700
0
Jantrasee et al. (2016)
ZnO
Koresh & Amouyal (2017)
Undoped
Jantrasee et al. (2016)
Al
Tsubota et al. (1997a)
Ni
Colder et al. (2011)
Ga
Jood et al. (2012)
In
Elements
The graph of Seebeck coefficient, |𝑆| value (𝜇V/K) against element doped in ZnO
10000
15000
20000
25000
30000
35000
40000
45000
50000
5000
0
Jantrasee et al. (2016)
Undoped ZnO
Jantrasee et al. (2016)
Al
Ni
10
15
20
25
30
35
40
45
0
5
ZnO
Guan et al. (2017)
Guan et al. (2017)
Undoped
Jantrasee et al. (2016)
Al
Guan et al. (2017)
Ni
Colder et al. (2011)
Colder et al. (2011)
Elements
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0
Cai et al. (2003)
Yamaguchi et al. (2011)
Undoped ZnO Al
Nam et al. (2012)
Bi
Guan et al. (2017)
Liang (2016)
Ga
22
23
Summary
24
S σ 𝜅 XRD
HIGH • Low carrier • Higher carrier Crystal structure of
concentration1,2 concentration hexagonal wurtzite
• Grain size lattice structure3
increase4
25
Research Methodology
26
Chemical synthesis and sintering process
Solution of
precursors
Hydrolysis Gelation Evaporate the solvent
Crush & ground
polymerization Furnace, 80oC, 12 hrs
mortar and pestle
30min, 80oC
(1) Zinc nitrate Sol Gel Small particles
Cloudy solution Dried gel
(2)Aluminum
nitrate, Bismuth
nitrate, Silver Preheat
nitrate Furnace, 400oC, 5 hrs
(3)Starch
27
EXPERIMENTAL PLAN
Material:
1 0 0 = Al0.01Zn0.98Bi0.01O
0.98 0.01 0.01
28
X-ray diffractometer Procedures
X-ray
diffractometer Procedure
machine • Place the powder inside an aluminium
holder
• XRD machine was set to room
temperature with 10µm diameter laser
beam with 10 times objective lens to
to identify the crystalline phases sample for identifying the powder phase
composition of the powders and • TOPAS software monitor the element
X-ray diffraction (Bruker D8)
sintered specimens phase
Location:
Material Science Lab, Faculty of Mechanical Engineering, Universiti
Teknologi Malaysia
29
Field Emission Scanning Microcopy Procedures
To observe surface
morphology and
grain structure
Location:
Material Science Lab, Faculty of Mechanical Engineering, Universiti
Teknologi Malaysia
30
Seebeck Coefficient (S) measurement
Heater
Cooper
block
• Cold sink at the other side of
I V Sample ∆T
sample (cold reservoir)
31
Procedure of Measuring Electrical
Conductivity ()
• Procedure:
• Place four probes at straight middle intervals (space probe is
approximately 1mm)
• Supply high impedance current through two outmost probes
• The resistivity of samples is measured
32
Procedure of Measuring Thermal
Conductivity (κ)
Research Methodology
• κ = CpDρ
33
Expected Outcome
It is expected that co-doping Al-Bi and Al-Ag on ZnO will improve overall the thermoelectric
properties and subsequently increase ZT value.
Crystallographic Structure
34
FUTURE DIRECTION
ii. Use software such as COMSOL Multiphysics software to predict the thermoelectric properties.
35
Gantt Chart
YEAR 2017 2018 2019 2020
TASK 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2
Taking Class
Literature Review
-TE Performance
-TE Materials
-TE Methods
Preparation of Proposal
Ch 1: Introduction
Ch 2: Literature Review
Ch 3: Methodology
Oral Presentation
Experimental Works
-Ceramic Preparation
Co-precipitation Method
Sol-gel Method
-Structural Characterization
XRD
FESEM
-Electrical and Thermal
Characterization
Electrical Coefficient
Seebeck Coefficient
Thermal Conductivity
Analyze Data
Thesis Writing
Ch 4: Result and Findings
Ch 5: Conclusions
Thesis Submission and VIVA
36
References
Cheng, H. et al., 2009. Characterization of Al-doped ZnO thermoelectric materials prepared by RF plasma powder processing and hot press sintering. Ceramics International,
35(8), pp.3067–3072.
Colder, H. et al., 2011. Preparation of Ni-doped ZnO ceramics for thermoelectric applications. Journal of the European Ceramic Society, 31(15), pp.2957–2963.
Fergus, J.W., 2012. Oxide materials for high temperature thermoelectric energy conversion. Journal of the European Ceramic Society, 32, pp.525–540.
Funahashi, R., Barbier, T. & Combe, E., 2015. Thermoelectric materials for middle and high temperature ranges. Journal of Materials Research, pp.1–14. Available at:
http://www.journals.cambridge.org/abstract_S0884291415001454.
Gayner, C. & Kar, K.K., 2016. Recent advances in thermoelectric materials. Progress in Materials Science, 83, pp.330–382. Available at:
http://dx.doi.org/10.1016/j.pmatsci.2016.07.002.
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