Products Solutions Services

Endress+Hauser – EtherNet/IP

Maximize engineering efficiency, increase operational performance

Slide 1 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Who I am?

• Olivier Wolff
• Marketing Manager Industrial Ethernet
• Endress+Hauser Process Solutions AG
• olivier.wolff@solutions.endress.com
• ethernet@solutions.endress.com
• Phone : +41 (0) 61 715 7683
• Mobile : +41 (0) 79 171 8369

Slide 2 04/25/2016 Olivier Wolff

 Endress+Hauser - EtherNet/IP

The evolution of Intelligent Instrumentation

INTELLIGENT

CONNECTED
CONNECTED
4th Wave
Connected.
SMART
Fieldbus
Fieldbus Ethernet
Ethernet& &
Evolution

Wireless
Wireless
ANALOG 3rd Wave
HART Coupled.
HART
2nd Wave
4-20
4-20mA
mA Related.
PNEUMATIC 1st Wave
3-15 Wired.
3-15psi
psi Focused
Focused on
on Focused
Focused on
on
protocol
protocol of
of choice.
choice. information
information value.
value.
Plugged
≈1940 ≈ 1960 ≈ 1980 ≈ 1990 Today Future

Slide 3 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

What do ice creams and industrial ethernet have in common?

Slide 4 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Flavors? Market for Industrial Ethernet

• There are two main Industrial Ethernet protocols in the market that have
significant market shares and growth rates: EtherNet/IP and PROFINET
7%
7%
30% EtherNet/IP
9%
PROFINET
Modbus TCP
Ethernet
POWERLINK
EtherCAT
17%
Others

30%
Source : IMS Research “The World Market for Industrial Ethernet – 2013 Edition”

Slide 5 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

EtherNet/IP : the spinal cord of the connected factory

EtherNet/IP = Ethernet + IP + CIP

• 100% compliant with Ethernet IEEE 802.3
• Built on standard TCP/UDP IP Suite
• CIP Protocol „Common Industrial Protocol“

Intelligent, powerful, flexible, interoperable, future proofed

Slide 6 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Convergence of industrial protocols

• Device
interoperability
guaranteed
• Easy development
and maintenance
• Investment protection
• Standard evolving
with industry
developments

Support of major automation and IT companies

Slide 7 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Automation trends in the hybrid industries

Factory Hybrid Process

PLC DCS
• Siemens • ABB
• Rockwell Auto. • Emerson
• Schneider Elec. • Yokogawa
• Mitsubishi • Honeywell

Machine Builder F&B LSc W/WW Mining Chem O&G, Power, etc.

EtherNet/IP EtherNet/IP enables a

seamless network integration:
• Horizontal  between factory and process automation
• Vertical  between control and field level

Slide 9 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Challenges for machine manufacturers

Customer expectations continue to increase. Operational efficiency

combined with flexible project execution is a “must”

Project duration decreased

down to 1 year, in some
cases down to 10 weeks

Time for quotation down to

2-3 weeks

Scalable plant concepts

Standardization

Slide 10 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Challenges for skid manufacturers

Skid manufacturers must reduce costs to stay competitive!

Ethernet technology will play an important role!
Quotation
Installatio 6% Design
n updates
18% 8%
Warrenty
Commissio
Cost drivers service
ning 14%
10% Purchase
18%

Engineerin
Training
g 2%
24%

Machine manufactures will Choice of best technology

focus on major cost blocks significantly impacts costs

Slide 11 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Challenges for end-users

Food safety and quality is non-negotiable!

Minimize down
time(cleaning, calibration,
maintenance etc.)

Monitoring of critical
product parameters, e.g.
density, conductivity

Safe production at any

time in the production
and packaging process
Continuous product EtherNet/IP
quality provides all this

Slide 12 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

EtherNet/IP added value

Maximized engineering efficiency

Minimized commissioning time

Increased operational performance

Improved maintenance processes

Slide 13 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Maximized engineering efficiency

Less programming, faster system integration

• Standard Industrial Ethernet cable

and connector – easy and safe
• Flexible plant design, Extensions and
modifications possible during plant
operations
• Field Device recognized as a network
node
• Driver on device
• Automatic driver upload (EDS) into
automation system

Slide 14 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Maximized engineering efficiency

Information instead of data mapping

Processed data
• Clear variable names
• No need to think about data types
Organized data
• Assemblies organizes the data and helps
reducing integration time
Structured data
• Input assemblies for information from the
field device to the automation system
• Output assemblies for information from the
automation system to the field device
• Configuration assemblies for automatically
configuring the field device

Slide 15 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Minimized commissioning time

Engineering Process Control Endress+Hauser Plant Asset Management

EtherNet/IP Industrial switch

Automation System
• Many I/O Modules and cables Remote I/O Remote I/O
• All configuration done at meters AI / DO / Pulse AI / DO
• Limited access to process
information
• Installation errors (loop power
wiring, wrong terminals)

Slide 16 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Minimized commissioning time

Engineering Process Control Endress+Hauser Plant Asset Management

EtherNet/IP Industrial switch

Automation System
• One cable, no additional I/O
• Automatic device configuration
• Full access to process and
diagnostic information
• Web browser instead of
multimeter

Slide 17 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Minimized commissioning time – integrated webserver

• Time-saving local operation without additional software or interfaces – using

standard Ethernet technology
• Comprehensive access to device, diagnostics and process information
• Fast data upload/download for maintenance and service

Slide 18 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Increased operational performance

EtherNet/IP allows optimized and transparent processes

Information distributed through the helping taking better decisions

• Full access to all Process, Device and

Diagnostics information
• Fast response times and at the same time
high data exchange rates
• Network extension without plant shut
down

Slide 19 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Improved maintenance processes

Access to valuable diagnostic information simplifies maintenance

processes and increases plant availability

• Comprehensive access to extensive

diagnostics parameters
• Monitoring of critical device variables
increasing measurement precision
• Easy implementation of remote access to the
field device
• Automatic device configuration possible
after device exchange

Slide 20 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Automatic device configuration – truly plug&play

Nigh shift “two o’clock in the

morning”

Slide 22 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Automatic device configuration – truly plug&play

Nigh shift “two o’clock in the

morning”
 Flow meter breaks down

Slide 23 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Automatic device configuration – truly plug&play

Nigh shift “two o’clock in the

morning”
• Take a new one from the shelf in
the spare parts shop
• Plug the “Ethernet” cable
• IP-Address is assigned
automatically by the managed
switch
• Device configuration is sent
automatically by the PLC
• That’s it

Slide 25 04/25/2016 Olivier Wolff

Products Solutions Services

EtherNet/IP

• Click to edit Master text styles • Fourth level

• Fifth level
• Second level
• Third level

Slide 26 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Product portfolio of Endress+Hauser

LiquilineCM44

Promass100 Promass 83 Liquistation

Promag100 Promag53 Promag 400 SWG70 RSG 45 Liquiline System

An extended range of connected field devices !

Slide 27 04/25/2016 Olivier Wolff

 Endress+Hauser - EtherNet/IP

Food&Beverage plants today with EtherNet/IP

Engineering Process Control Endress+Hauser Plant Asset Management

Control network

EtherNet/IP
Field network

Sensors Actuators

On/Off
Signals

4-20mA/ HART

Slide 28 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

What about “loop-powered” devices?

“loop-powered devices” like pressure, level or temperature are fully

integrated and transparent in an EtherNet/IP Architecture!

Slide 29 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Preferred Integration with Rockwell Automation

Integrated Device Package

 Electronic Data Sheets (EDS)
Can be downloaded automaticaly from device
EDS files are used to identify and commission the device on a network.

 Custom Add-On Profile (AOP)

Can be downloaded from Internet and is delivered with Studio 5000
AOP standardizes module configuration, reduce programming and
configuration errors and increase productivity.

 System Integration Document

can be downloaded from Internet
Provides a step-by-step approach for integrating a device

 Add-On Instruction (AOI) and Faceplates

Available within the PlantPAx Library of Process Objects from Rockwell
Automation
 Reduces programming time

Slide 30 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Reference Topology RA01 for EtherNet/IP and HART

PlantPAx PlantPAx PlantPAx
System Server Operator WS Engineering WS

FT View RS PAM PAM

PASS
Logix Server Client

ControlLogix CompactLogix NATR

B
A

EtherNet/IP Device Level Ring Network

Conventional
EtherNet/IP Switched Stratix 8000 Point IO
A B I/O marshaling
Device Level Network
or Remote I/O

Slide 31 04/25/2016 Olivier Wolff

 Endress+Hauser - EtherNet/IP

Solutions portfolio around intelligent devices

Complete portfolio of intelligent Large selection of verified

instrumentation 3rd party hw. and network components

Complete portfolio of expert services Training, project support and technical

covering the entire lifecycle consulting and service expertise

Slide 32 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Our set of dedicated Services for intelligent devices

CAPEX (Project) OPEX (Operations)
Training & Development
Planning & Implementation Operations & Modernization &
Design & Building Maintenance Improvements

FNE FNE FNE

Design & Smart Audit &

Engineering Commissioning Maintenance

PAM
Plant Asset Management

Slide 33 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Plant Asset Management with FieldCare

EtherNet/IP fully supports FDT technology for plant asset management

Slide 34 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Plant Asset Management over EtherNet/IP

Engineering station Operator Station Plant Asset Management Station

Device Configuration Management

ICS Industrial Control System 4-wire field devices

Remote IO

Device Level Ring Energy Power Monitor

2-wire field devices Operator panel EIP/AS-i gateway Variable Speed Drives

Slide 35 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

System World - Fieldbus Test and Competence Center

• Endress+Hauser maintains an Fieldbus Test and Competence Center

‘System World’ located in Reinach (CH) where most common process
control systems and fieldbuses are represented used for system integration
testing in a multi-vendor environment.

System World Virtual Tour

Slide 36 04/25/2016 Olivier Wolff

Products Solutions Services

EtherNet/IP – references in Food&beverages

• Click to edit Master text styles • Fourth level

• Fifth level
• Second level
• Third level

Slide 37 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Application within Food&Beverage Industry : Skid Builder

Application: Mixer process for cookies production:

Machine Builder:
Manufacturer of complete crème & topping production lines
End-Customer: Big player of the agri-food industry

Scope of delivery
• Promass 100 Corriolis Mass Flow measurement with integrated on board EtherNet/IP
connectivity with its preferred system integration
Highlights of the solution
• Time savings for programming thanks to Instruments function blocks controller code
• Time savings by fast commissioning and device integration thanks to Add-On Profile
• Space and cost savings with a direct on-board EtherNet/IP connectivity
• Improved maintenance through webserver access to all process variables and diagnostics

Slide 38 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Application within Food&Beverage Industry : End-User

Application: Production of hypoallergenic baby food

Customer : Nestlé Bissenhoffen (Germany)
Expansion of Competence center for production of
hypoallergenic baby food
Scope of delivery
• End-to-end automation for manufacturing, filling and packaging processes with Rockwell
Automation’s integrated architecture components and Endress+Hauser Corriolis Mass Flow
meters on EtherNet/IP and FieldCare for Plant Asset Management
Highlights of the solution
• Use of a single EtherNet/IP network over the whole plant
• Performance and flexibility of field devices integration
• Real-time data analysis from the production plant in higher-level business systems
• Improved plant efficiency and transparency

Slide 39 04/25/2016 Olivier Wolff

Endress+Hauser - EtherNet/IP

Endress+Hauser Process Solutions center of competences

Digital communication
We ensure that everything works together!

Slide 40 04/25/2016 Olivier Wolff

Products Solutions Services

Questions?

Experience it live at the “Ethernet-Demo booth” at the exhibition floor

Slide 41 04/25/2016 Olivier Wolff