MAINTENANCE MANAGEMENT SYSTEM: EMM5614

Good maintenance performance

Sdn Bhd

Case Study in MACFeam Snd Bhd.

Supervised by: : Prof.Dr.Tang Sai Hong

Group 2
Ali Shermatov GS35455
Mujahed Mohammed Ali G336488

Proposal submitted 09/11/2013

 Presentation Outline

 Introduction

 Background

 Objective

 Process

 Type of Products

 Maintenance Management
system
 Introduction
 MACFeam is Malaysia's leading technology company and is at the
forefront of knowledge and technology development, supported by
strong core values and technology-driven professionals. Therefore,
for MacFeam to maintain this position in the industrial world in the
nearest future requires optimal best safety health and
environmental practices to enable inventory and business quality
performance excellence. Moreover this proposal tends to produce
the best approach for MacFeam Technology.

Company Background
The company was incorporated in 19th June 1997 and with 79% equity under Bumiputera.
Manage by a professional Director and Managers the momentum for MACfeam growth is
accelerated with a huge support from our Group of Companies, Pegasus Diversified Berhad. 
MACfeam is an independent company located in Malaysia. We provide employment for 50
highly skilled, qualified and motivated employees.
 Objective

 To analyze and evaluate the current issue, problems and provide better method for
implementation.

 To provide good maintenance performance.

 To describe the company’s maintenance cycles

 To recommend best optimization performance practice and maintenance improvement for

MacFeam workplace.
 Process system

Single station lay out system also known assembly one station.

Manually cutting Advantage Disadvantage

• Cutting By laser cutting

Manually
cutting more
• save cost.
Manually
•Heating
•Fairing
•Difficulty
handling
laser manually
By laser By laser
•Time save •More energy
•Less supply
hazardous •High
• less worker investment
 Process

•Rolling

Process controlled by automated system

Manually
• Welding
Automated
 Type of Products
Over the last decades MACfeam has specialized of tubular structure for
following markets:
 Pressure Vessel ASME U STAMP
 Exhaust gas turbine Stack
 Structural & Tubular API2B
 Flare Stack
 ERW API 5L Pipe
1 2 3 4
 The Company's current Maintenance
The company has two types of maintenance practices
 Preventive maintenance – routine inspection and
servicing to keep facilities in good repair. This
involves the laser cutting machine, welding
machine.
 Breakdown maintenance – emergency or priority
repairs on failed equipment
 Recommendation

 Increasing Repair Capabilities

 Training for Autonomous Maintenance: Employees accept

responsibility to Observe, Check, Adjust, Clean, Notify.

 Simulation: Computer analysis of complex situations

 Automated sensors.

 Predictive maintenance: Using advanced technology to

monitor equipment and predict failures
 Conclusion

 MAFeam has a good current maintenance practices.

 It’s recommended that MACFeam to use Predictive maintenance.

 References

[1]. http://www.macfeam.com/

[2]. http://www.petrotechnic.com