MAINTENANCE MANAGEMENT SYSTEM: EMM5614

Good maintenance performance

Sdn Bhd

Case Study in MACFeam Snd Bhd.

Supervised by: : Prof.Dr.Tang Sai Hong

Group
Ali Shermatov GS35455

Proposal submitted 09/11/2013

 Presentation Overview

 Introduction

 Background

 Process

 Objective

 Problem statement

 Type of Products

 Maintenance Management
system
 Introduction
 MACFeam is Malaysia's leading technology company and is at the
forefront of knowledge and technology development, supported by
strong core values and technology-driven professionals. Therefore,
for MacFeam to maintain this position in the industrial world in the
nearest future requires optimal best maintenance performance to
enable inventory and business quality performance excellence.
Moreover this proposal tends to produce the best approach for
MacFeam Technology.

Company Background
The company was incorporated in 19th June 1997 and with 79% equity under Bumiputera.
Manage by a professional Director and Managers the momentum for MACfeam growth is
accelerated with a huge support from our Group of Companies, Pegasus Diversified Berhad. 
MACfeam is an independent company located in Malaysia. We provide employment for 50
highly skilled, qualified and motivated employees. MACfeam Sdn Bhd a Malaysian Company was
formed to provide a Specialized and Dedicated Approach to Engineering, Construction Fields,
Manufacturing, Fabrication and Supply especially in the Oil and Gas Industries. Both on On-
Shore, Off-Shore and Power Generation
 Process system

Single station lay out system also known assembly one station.

Manually cutting Advantage Disadvantage

• Cutting Bu laser cutting

Manually
cutting more
• save cost.
Manually
•Heating
•Fairing
•Difficulty
handling
laser manually
By laser By laser
•Time save •More energy
•Less supply
hazardous •High
• less worker investment
 Objective
 To analyze and evaluate the current issue, problems and provide better method and
maintenance servise for implementation.

 To provide good maintenance performance.

 To recommend best optimization performance practice for MacFeam workplace safety.

Problem Statement
 In 2008 MacFeam successfully achieved ISO 9001 ISO/TS 29001,ISO 14001, API Specification
Q1 certifications from SGS (Malaysia) Sdn. Bhd. Yet, Macfeam till today can not achieve zero
workplace accident, fatalities and illnesses. For this reason, we intend to eliminate risk and
improve maintenance performance factor in MacFeam Technology.
 Process

•Rolling

Process controlled by automated system

Manually
• Welding
Automated
 Type of Products
Over the last decades MACfeam has specialized of tubular structure for
following markets:
Pressure Vessel ASME U STAMP
Exhaust gas turbine Stack
Structural & Tubular API2B
Flare Stack
ERW API 5L Pipe
1 2 3 4
 Recommendation
 It is strongly recommended that the proposed improved
performance model tends to reduce severity of accident and injuries
in Sapura more effectively.

 Chemical hygiene practices is recommended for petroleum and gas

operating section for Sapura Technology Berhad.

 Managers and supervisor should investigate accident critically and to

ensure that similar incident will be prevented.

 Safety and good health practices should be the highest priority in any activities that Sapura is
involve.
 Conclusion
 MacFeam has already certified to internationally recognized quality management systems
such as ISO/TS 29001, ISO 14001, API Specification Q1 and most recently the OHSAS 18001.
OHSAS 18001 is an international occupational health and safety management system
specification that aims to eliminate risks to Employees.
References