Professional Documents
Culture Documents
• TIG Shielding
– Argon
– Helium
– Argon / Helium Mixture
– Argon / Hydrogen
– Argon / Nitrogen
• ARGON HELIUM
– Good Arc Starting – Faster Travel Speeds
– Good Cleaning Action – Increased Penetration
– Good Arc Stability – Difficult Arc Starting
– Focused Arc Cone – Less Cleaning Action
– Lower Arc Voltages – Less Low Amp Stability
– 10 – 30 CFH flow rates – Flared Arc Cone
– Higher Arc Voltages
– Higher Flow Rates (2X)
– Higher Cost then Argon
Fields of application :
Automotive and Accessories
Home and Kitchen Application
Industrial
Medical
Office equipment
Tools and Janitorial
General
• GTAW
HF / Scratch ARC
– Thyristor DC
– Thyristor AC/DC
– Inverter DC
– Inverter AC/DC
HIGH FRUQUENCY
•Thyristor AC/DC
• Thyristor DC
SCRATCH ARC
• Thyristor DC
•Rheostat
HIGH FRUQUENCY
•Inverter DC
•Inverter AC/DC
SCRATCH ARC
•Inverter DC
ES1600
ES1200
HIGH FRUQUENCY
•Thyristor DC
Model: TG 160
Input 220/240V
Voltage: 1 Phase
Type H/F DC
Amps: 8 - 160
Weight 62 Kg
Process
selector
Current
adjuster
Crater
selector
Features
HIGH FRUQUENCY
•Thyristor AC/DC
Model: TG 301P
Input 380 / 415 V
Voltage: 2 Phase
Amps: 20 - 300
Weight 175 Kg
TG 301P AC/DC
FEB - 07 | Witc/PRODUCT TRAINING/HZ
© Welding Industires Malaysia Sdn. Bhd. reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as
copying and passing on to third parties.
29
PRODUCT FEATURES
Analog
display On off
switch
Terminal
out put
Features
SCRATCH ARC
• Rheostat DC Model: RS 500
Amps: 45 - 450
Weight 350 Kg
RS 500
FEB - 07 | Witc/PRODUCT TRAINING/HZ
© Welding Industires Malaysia Sdn. Bhd. reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as
copying and passing on to third parties.
32
PRODUCT FEATURES
On switch
Wheel
Terminal
output
Terminal out put
Low range and
high range
Features
• Consistence arc.
• Easy to set calibrated output knob.
• Traditional design for demanding industrial environment.
• All weather protection for field construction
• Fan cooled for extra thermal protection.
SCRATCH ARC
• Thyristor DC
Model: TS 300 TS 400 TS 600
On switch
Current
adjuster Fan cooled for
extra thermal
protection
Selector
function Wheel
Terminal
output
Terminal out put
Features
• Consistence arc.
• Easy to set calibrated output knob.
• Traditional design for demanding industrial environment.
• All weather protection for field construction
• Fan cooled for extra thermal protection.
SCRATCH ARC
•Inverter DC Model: ES1200 ES1600
Welding Current
Adjustment
Power Switch
DRIVER BOARD
INVERTER
CONTROL BOARD
POWER BOARD
RECTIFIER
BOARD
SINGLE PHASE
POWER SUPPLY,
220V
WELDING
OUTPUT
DC POWER
SUPPLY BOARD
FEB - 07 | Witc/PRODUCT TRAINING/HZ
© Welding Industires Malaysia Sdn. Bhd. reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as
copying and passing on to third parties.
40
COOLING SYSTEM DESIGN CONCEPT
Features:
1. Portable
2. Compact light
3. Energy saving (40% less power
consumption)
4. Easy control / User friendly CC made
5. Scratch TIG available
HIGH FRUQUENCY
•Inverter DC Model: ITG 202P
Input 230V
Voltage: 1 Phase
Output 18V
Voltage:
Duty Cycle: 40%
Type H/F DC
Amps: 5 - 200
Weight 15.3 Kg
ITG 202P
Start and
crater current Gas post flow
timing
Terminal
Terminal
output torch
output work
Features:
1. Portable
2. Compact light
3. Easy control / user friendly CC mode
4. Energy saving
5. High frequency start arc
6. MMA welding available
7. Pulse dc and excellent low arc performance
HIGH FRUQUENCY
•Inverter DC
Power On/Off
Torch
Connector
Features:
1. Portable
2. Compact light
3. Easy control / user friendly CC mode
4. Energy saving
5. High frequency start arc
6. Post flow gas 3s ~ 8s
7. MMA welding available
8. Over current & thermal protection with warning
indicator
FEB - 07 | Witc/PRODUCT TRAINING/HZ
© Welding Industires Malaysia Sdn. Bhd. reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as
copying and passing on to third parties.
49
EVOLUTION OF WELDING
+ +
New
=
EVO500
FEB - 07 | Witc/PRODUCT TRAINING/HZ
© Welding Industires Malaysia Sdn. Bhd. reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as
copying and passing on to third parties.
52
INTRODUCTION OF EVO 500
Features:
1. Digital Amp and Volt display meter
2. Better welding parameters 0.6mm – 1.6mm
3. Thermal protection for power components
4. Inductance control for MIG welding
5. Arc Force control for MMA welding
6. CC and CV mode selection
7. Circuit breaker protection
8. Excellent electronic control for CC/CV welding process
9. Compact due to smaller power components compare to conventional
power source
10. Energonomic and Value added features
11. Energy efficient with high power and low input KVA demand. If powered
by generator, fuel consumption is low compare to conventional machine
Valve
type
+ +
WCS 33
HIGH FRUQUENCY
•Inverter AC/DC Model: ITG 300P ITG 500P
AC/DC AC/DC
Duty Cycle: 50 % 40 %
Pulse adjuster
current On off switch
Digital Panel
amp meter operation
Handle
Terminal
output
Up Slope Control
Up slope
This knob controls the duration of
time needed for the starting current
to change to the base current.
Base Current
Welding Base current
This control knob is applied to
welding base current.
Pulse Current
Pulse current
This knob controls pulse peak current.
This application will help control welding
penetration and heat effect zone by this
function.
FEB - 07 | Witc/PRODUCT TRAINING/HZ
© Welding Industires Malaysia Sdn. Bhd. reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as
copying and passing on to third parties.
67
FUNCTION MACHINE
Crater Current
Crater current
Crater current is used to end section of
welding process. This function is used
to realized perfect performance of
welding bead.
Pulse Frequency
• Has 2 available selection
of frequency “low” and
“medium”
•Low = 0.5 – 15 Hz
•Medium = 16 – 500
Hz
•Advantages:
•Ensure optimum
penetration during
welding process
•Better control during
thin plate welding
process
•Less heat transfer on
work piece
Cleaning Control
This knob is to control the welding bead cleaning width.
Through this knob, the welding cleaning width could be
controlled and provide the most proper welding condition
an the most suitable welding bead.
AC and DC
•The selection enable the operator to choose between AC or DC (-) welding
•AC selection is for aluminum and MMA AC welding process
•DC selection is for MS, SS, Copper, Brass, Titanium, etc and MMA DC welding process
Features:
1. Pulsed AC/DC capability with full control.
2. Full function AC/DC TIG
3. Excellent low end performance
4. Energy saving
5. High frequency start arc
6. MMA welding available
7. Over current & thermal protection with warning
indicator
Trigger switch
Collect
Collect body
Torch body
Ceramic nozzle