FMP-611 , 3(2-1)

Manufacturing and Reverse Engineering

anufacturing and Reverse Engineering

What is Manufacturing?
• Processing of raw materials or parts
• Into finished goods
• use of tools,
• Human labor,
• Machinery,
• and chemical processing
What is Reverse Engineering?
Reverse engineering is the process that identifies an object, a device,
or a system technological properties by performing a comprehensive
analysis of its structure, functions and operations.

03/01/2021
 FMP-611:
COURSE OUTLINE

03/01/2021
 Grading Policy
 Grading Policy (subject to change):

 Theory (40 Marks)

Final Exam = 60%   
Mid-term Exam = 30%     
Assignment + Project + Presentation + Quiz = 10%

 Practical (20 Marks)

Lab Notebook = 4-6 marks
Viva = 2-4 marks
Written = 10-12 marks
 Theory contents
 Turning and related operations: Lathe, construction,
types of lathes, accessories, lathe operations, turret lathe;
construction, types, turret lathe tooling, chip formation,
mechanism of chip formation, cutting tool materials, tool
failure and tool life.
 Shaping and planning: shaper; classifications, functions,
shaper drive mechanism, shaper speeds and machining
times, planning, construction and types, work set up,
planer tools, metal bending and sheet rolling processes.
 Drilling and reaming: Drilling; types and sizes, drill
chucks. Counter boring, counter sinking, reaming,
drilling machine types, and estimating drilling time.
 Theory contents
 Milling: Definition, milling operations, milling cutters,
milling machines types, size, accessories, dividing head,
estimating milling time.
 Gear manufacturing: Gear terminology, gear types, basic
methods for machining gears.
 Computer-aided manufacturing (CAM) and computer –
integrated manufacturing (CIM) Systems: Machine tools
control, numerical control system, computerized numerical
control system (CNC) programming for numerical control.
Automatic machines, transfer machines, computer aided-
manufacturing (CAM), computer simulation of
manufacturing process and system. Automated assembly
use of mechanical hands/Industrial Robots, concept of
computer-integrated automation system (unmanned factory)
 Theory contents
 Welding processes: Classification and application of welding processes,
Oxyacetylene gas welding (OAW), Shielded metal arc welding (SMAW),
Designation system for arc welding electrode, Resistance spot welding
(RSW), Resistance seam welding (RSW), Forge welding (FOW), Weld
ability and weld quality, Weld design and process selection.
 Industrial Automation: Basic concept of automated industrial
manufacturing assembly lines.
 Reverse Engineering: Introduction to technology transfer, definition and
scope of reverse engineering, Steps involved in various stages of reverse
engineering, exploding/disassembling the sub-assembly and making the
BOM (bill of materials), Materials scanning for each component: physical
properties, hardness and tensile testing, chemical testing- materials
spectrometry, functional validation of materials selection and performance
using cad software, Recommended improvement and/or modification in
materials etc.

03/01/2021 Dr. Khurram Yousaf

 Lab work contents

 Fabrication of various machine elements using lathe.

 Making a slot on a shaft for a cotter pin using shaper
and milling machines.
 Cutting threads using milling and lathe machines
 Making holes in machine parts using drilling
machines.
 Making bends of metal sheet using sheet rolling
machines.
 Fabrication of a given agricultural machinery part.
 Local visits to agricultural Machinery Manufacturing
Industries.
 READING
 Chapman, W.A.J. 2004. Workshop Technology Part-I.and II. Viva Books
Private Ltd., India.
 Kalpakjin, S. and Schmid, R. S. 2004. Manufacturing engineering and
technology.4th ed. Tata McGraw Hill Co. Ltd., New Delhi, India.
 Ostwald, P. H. and J. Munoz. 2002. Manufacturing Processes and systems.
9th edition, John Wiley and Sons, New York. USA.
 Pang, P.N.T. 2004. Essentials of Manufacturing Engineering Management.
Universe, Inc.
 Qin, Y. 2010. Micro manufacturing Engineering and Technology. Elsevier
Science B.V., Amsterdam - Lausanne - New York, USA.
 Rao, P. N. 2005. CAD/CAM – Principles and applications. 2nd ed. Tata
McGraw Hill Co. Ltd. New Delhi, India.
 Alexandru C. T. 2012. Reverse Engineering - Recent Advances and
Applications, Rijeka, Croatia - European Union.
 Lombard, M. 2010. SolidWorks 2010 Bible. Wiley Publishing, Inc.,
Indianapolis, Indiana.
 LEARNING OUTCOMES

 Understanding Production Technology

(Manufacturing Processes).
 Get familiar with Computer Numerical Control
Machines (CNC).
 Able to fabricate Machinery Parts.
 Able to analyze the mechanics of different
manufacturing operations like chip formation, etc.
 Understand, and be able to use the terms,
classification systems, and scientific language
appropriate to the Workshop Technology.
 Able to understand the reverse engineering practices.