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Unit Operation Ii: Operations, Prentice Hall, 1993
Unit Operation Ii: Operations, Prentice Hall, 1993
Reference Materials:
Coulson and Richardson – Chemical Engineering Vol
II, Particle Technology and Separation Processes, 2002
C. J. Geankoplis. Transport Processes and Unit
Operations, Prentice Hall, 1993
C. J. Kings. Separation Processes, McGraw Hill, 1980
R. E. Treybal, Mass transfer Operations, McGraw Hill,
1980
Equilibrium or Flash Distillation
2
Flash distillation is a single stage separation
technique.
1. A liquid mixture is pumped through a heater to
raise the temperature and enthalpy of the mixture.
2. It then flows through a valve and the pressure is
reduced, causing the liquid to partially vaporize.
3. Once the mixture enters a big enough volume (the
“flash drum”), the liquid and vapor separate.
4. Because the vapor and liquid are in such close
contact up until the “flash” occurs, the product liquid
and vapor phases approach equilibrium.
Equilibrium or Flash Distillation
Total mass balance: F V L
(1)
yA
F yALx
Fx V Separator
Component A balance: A
heater
where
xA
F, V and L are flow rate of feed, vapor and liquid phases.
Figure 12
xF, yA and xA are mole fraction of component A in feed, vapor and liquid.
V FV
x F ( )yA ( ) xA xF fy A (
1 f) x A (2)
F FF
Where
f = V/F = molal fraction of the feed that is vaporized and withdrawn continuously as vapor.
1-f = molal fraction of the feed that is withdrawn continuously as liquid
( f 1) xF
yA xA (3) 4
f f
Example 7
A mixture of 50% mole normal heptane and 50% normal
octane at 30ºC is continuously flash distilled at 1 standard
atmosphere so that 60 mol% of the feed is vaporized. What
will be the composition of the vapor and liquid products?
Table 5: VLE Data for n-heptane – n-octane binary system at 1atm
xA 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
yA 0.247 0.453 0.607 0.717 0.796 0.853 0.898 0.935 0.968
( f 1) xF
yA xA
f f
yA
Figure 13
xA
3rd xA =0.39 xF =0.5
1st
yA = 0.58 yF = 0.5
7
Continuous Distillation with reflux
• A typical schematic diagram of a multistage counter-
current binary distillation that is operated
continuously is shown in Fig. 14.
• The operation consists of a column containing:
– the equivalent number of theoretical stages
arranged in a two-section cascade;
– a condenser in which the overhead vapor leaving
the top stage is condensed to give a liquid distillate
product and liquid reflux that is returned to the top
stage;
– a reboiler in which liquid from the bottom stage is
vaporized to give a liquid bottom products and the
vapor boil off returned to the bottom stage;
– accumulator which is a horizontal (usually) pressure
vessel where the condensed vapor is collected;
– Heat exchanger where the hot bottoms stream is used to
heat up the feed stream before it enters the distillation
column.
– The feed enters the column at feed stage and contains
both the more volatile component and less volatile
component.
– The feed may be liquid, vapor or mixture of liquid and
vapor.
– The section above the feed where vapor is washed with
the reflux to remove or absorb the less volatile
component is called enriching or rectifying section.
– The section below the feed stage where liquid is stripped
of the more volatile component by the rising vapor is
called stripping section
Figure 14
Determination of Theoretical Number of Trays:
McCabe Thiele Method
McCabe-Thiele method uses the equilibrium curve
diagram to determine the number of theoretical stages
(trays) required to achieve a desired degree of
separation.
Lp
p
Vp1
qB
B
A v1 ENVELOPE A:
Derivation of Rectifying Operation Line
qD
v1 D
L0 xD Vm+1 = Lm + D (2)
v2 L1
m
Vm+1
Vm+1 ym+1 = Lm xm + D xD (3)
Lm
Lm D
F
y m 1 xm xD (4)
Vm1 Vm1
Lm D
y m 1 xm xD
Vm Vm (5)
xD
intercept
R1
x xD
ENVELOPE B: Derivation of Stripping Operation Line
Vp1 Lp B (7)
Lp
p Vp1 y p1 Lp xp B x B (8)
Vp1
p+1
Lp B
VN1
y p1 xp xB (9)
Vp1 Vp1
qB
LN
B
Since all L values are equal and all V values are equal (due to
constant molal overflow assumption:
y
L
p x
B
x
(10)
p1 p B
Vp Vp
Equation (9) is the operating line or material balance line for the
stripping section.
This is an equation of a straight line with slope L Vp p
This line can be drawn from point (xB, yB) to point or with slope
Lp Vp
𝑉´ 𝑝 − 𝑉 𝑚
putting (13) in (12), we have: 1+ =𝑞
𝐹
´ 𝑝− 𝑉 𝑚
𝑉
𝐹
=𝑞 −1 (14)
Enthalpy balance on feed entrance
(15)
′ ′
h
𝐿= h 𝐿 and 𝐻
𝑉 =𝐻 𝑉
′ ′
F
h 𝐹 + ( 𝑉´ 𝑝 −𝑉 𝑚 ) 𝐻 𝑉 =( ´𝐿 𝑝 − 𝐿𝑚)h 𝐿
( 𝑉´ 𝑝 −𝑉 𝑚 ) (𝐿
´ 𝑝 − 𝐿𝑚 )
h𝐹+ 𝐻𝑉 = h𝐿
𝐹 𝐹
h 𝐹 +(𝑞 −1)𝐻 𝑉 =𝑞 h 𝐿
h 𝐹 +𝑞 𝐻 𝑉 − 𝐻 𝑉 =𝑞 h 𝐿
𝐻 𝑉 −h 𝐹
∴ 𝑞= (16)
𝐻 𝑉 − h𝐿
𝑎𝑚𝑜𝑢𝑛𝑡 𝑜𝑓 h𝑒𝑎𝑡 𝑛𝑒𝑐𝑒𝑠𝑠𝑎𝑟𝑦 𝑡𝑜 𝑣𝑎𝑝𝑜𝑢𝑟𝑖𝑧𝑒 𝑜𝑛𝑒 𝑚𝑜𝑙𝑒 𝑜𝑓 𝑡h𝑒 𝑓𝑒𝑒𝑑
∴ 𝑞=
𝑙𝑎𝑡𝑒𝑛𝑡 h𝑒𝑎𝑡 𝑜𝑓 𝑣𝑎𝑝𝑜𝑟𝑖𝑧𝑎𝑡𝑖𝑜𝑛
Derivation of q-line: Component material balance of the feed stage
F xF L p Lm xi V p Vm yi (17)
xF
L p Lm
x
V p Vm
yi
i
F F
xF q xi q 1 yi
q xF (18)
yi xi
q1 q1
Determination the feed condition (q):
The feed entering the distillation column may consists
of liquid, vapour or can be a mixture of both.
(16)
where HF, HV and HL are enthalpies of feed, vapour and liquid
respectively which can be obtained from enthalpy-concentration
diagram for the mixture.
When feed is cold liquid or superheated vapor:
q can be alternatively defined as the heat required to convert 1
mole of feed from its entering condition to a saturated vapour;
divided by the molal latent heat of vaporization.
Based on this definition, one can calculate the q-value from the
following equations for the case whereby q > 1 (cold liquid feed)
and q < 0 (superheated vapour feed) as:
q>1
0<q<1
q=0
xB xF xD
q
slope
q1
intercept
xD
R1
xB xF xD
x1 , y 1
x2 , y 2
x1, y2
x3, y3
x2, y3
x4 , y 4 x3, y4
xB xF xD
MINIMUM REFLUX
intercept
xD
R min 1
xB xF xD
TOTAL REFLUX
xB xF xD
EXAMPLE 8
A saturated liquid feed mixture which compose of 42
mole % heptane, 58 mole % ethyl benzene is to be
fractionated at 760 mmHg to produce distillate
containing 97 mole % heptane and a residue containing
99 mole % ethyl benzene. The VLE data for heptane-
ethyl benzene binary system at 760 mmHg are as
follows:
Table 8 VLE Data for heptane - ethyl benzene binary system at 760 mmHg
T(oC) 136.2 129.5 122.9 119.7 116.0 110.8 106.2 103.0 100.2 98.5
xH 0.000 0.080 0.185 0.251 0.335 0.487 0.651 0.788 0.914 1.000
yH 0.000 0.233 0.428 0.514 0.608 0.729 0.834 0.904 0.963 1.000
EXAMPLE 8
Determine:
a. the number of equilibrium stages needed for
saturated-liquid feed and reflux ratio R = 2.5 using
McCabe-Thiele graphical method
b. Rmin
c. minimum number of equilibrium stages at total
reflux.
SOLUTION
(a) The slope of the operating line in the rectifying section:
R 2.5
slope 0.715
R 1 2.5 1
1.0
0.9
N = 11
0.8
0.7
0.6
0.5
y 0.4
0.3
0.2
0.1
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
x
1
(b) 0.9
0.8
0.7
0.6
y
0.5
0.4
0.3
0.2
0.1
0
0 0.2 0.4 0.6 0.8 1
x
xD
Intercept = 0.45
R min 1
Rmin = 1.18
1
(c) 0.9
0.8
0.7
0.6
y
0.5
0.4
0.3 N=8
0.2
0.1
0
0 0.2 0.4 0.6 0.8 1
x