B222 ReachStacker

06 Drive axle
B222 ReachStacker

09/06 - Slide 1
 B222 ReachStacker

IDENTIFICATION (AXLE TECH)

Model PRC 7534 W4H

• Outboard planetary

• Wet disc brakes with cooling

• Fully hydraulic (no air actuation)

09/06 - Slide 2
 B222 ReachStacker

Brakes – Components location

Park brake

Park Brake knob

Brake/Inching Brake
pedal pedal

Common shaft 09/06 - Slide 3

 B222 ReachStacker

BRAKES – Discs arrangement.

Brake discs Piston return spring

Brake pressure

Cooling out

Cooling flow

Piston

Cooling in

09/06 - Slide 4
 B222 ReachStacker
CHECKS For brake application - Brake leaks
See full procedure in 1800SRM1038 Service Brakes

1. Apply 7 bar (102 psi) air pressure

2. The brake housing pressure must

remain at 7 bar (102 psi) for 3-5
minutes. If not,

4. Check external leaks with soapy

water first. Without success,

5. Remove the wheel hub, inspect

the spindle/hub seals for internal
leaks.

09/06 - Slide 5
BRAKE - System Accumulator (LH frame B222 ReachStacker

side)

09/06 - Slide 6
 B222 ReachStacker

OIL COOLER
Xmsn Hydraulics Engine Charge air

09/06 - Slide 7
 B222 ReachStacker

Diagrams

09/06 - Slide8
Slide8
 B222 ReachStacker

HYDRAULIC SCHEMATIC, brakes

Cab manifold

Drive axle &

brake manifold

09/06 - Slide 9
 B222 ReachStacker

ACCUMULATOR CHARGING CIRCUIT, Main Manifold

• This circuit is
included and
described in the
hydraulic module

The components are

housed within the main
manifold. Ref. the
dashed lines.

09/06 - Slide 10
 B222 ReachStacker

BRAKE PACK ACTUATION

16 Mpa (2321 psi
max) Pedals Park Brake Sol.
17MPa (2466 psi)
Service brake
packs
Pressure
switch, 3 psi
Check valve
20 psi
Restriction
indicator
Parking brake
caliper
Filter, with 5 psi
bypass Cooler

Thermal bypass
valve
Cooling pump
09/06 - Slide 11
 B222 ReachStacker

BRAKE PEDAL

• Dashed line is
“envelope” for cab
manifold, CM

• Brake light switch

80 psi

• Low brake pressure

switch, 2030 psi

16MPa (2321 psi)

17MPa (2466
maximum to packs psi) supply
09/06 - Slide 12
 B222 ReachStacker

THERMAL BY- PASS (RH Frame side)

Thermal Bypass Valve

• Opening temperature: 70° C

(158° F)

• Fully open: 85° C (185° F)

09/06 - Slide 13
 B222 ReachStacker

Brake System (components on RH frame side)

1. Brake filter
Restriction Indicator 2. Transmission filters

Filter restriction pressure switch on back side.

2.9-3.5 psi. The filter bypasses at 5 psi.

09/06 - Slide 14
 B222 ReachStacker

Brake System

The Brake System Filter

•Has a mechanical filter restrictor indicator.

•Has a filter restriction 3 psi switch that is in parallel to the filter

restriction switch on the hydraulic system return line filters.

•Either set of filters can turn on the idiot light on the dash.

•Check the brake filter restrictor indicator or remove one of the

switch wires to determine which filters are plugged.

09/06 - Slide 15
 B222 ReachStacker

Component operation & regulating

functions

09/06 - Slide16
Slide16
 B222 ReachStacker

Brake Pedal Valves

Monitor the
capscrew for wear
Brake pedal valve

Tank
P Reg

P In

09/06 - Slide 17
 B222 ReachStacker

Park Brake

Belleville
Brake Lining washer
springs

Spring caging bolt to release brake

09/06 - Slide 18
 B222 ReachStacker

Accumulator

Piston
Hydraulic System Nitrogen fill &
connection pressure check port

Hydraulic Oil Nitrogen

Pre-charge pressure 10.35 Mpa (1500 psi).

Pre-charge pressure which indicates possible failure of seals: 7.7 Mpa
(1118 psi).
Monitor the pressure at the accumulator pressure gauge.
09/06 - Slide 19
 B222 ReachStacker

Accumulator Charge Circuit Inspection

LISTEN!!!!!
21.5 (3118 psi)

17.5 (2538 psi)

1 1 1 1
sec Min sec Min

Charge time Discharge time due Charge time Discharge time due
to internal leakage to internal leakage

09/06 - Slide20
Slide20
 B222 ReachStacker

ACCUMULATOR PRECHARGE CHECK

Proceed as follows:
• Lower the boom completely .
• Switch the engine OFF.
• See display gauge, MACC, on main manifold, MM, LH frame side.
• Apply the brake pedal repeatedly and observe the gauge reading.
• Repeat this procedure until a sudden sharp decrease in accumulator
pressure is observed (the piston has bottomed).
• The reading just before the sharp drop in pressure represents the
pre-charge of the accumulator.
• Refill with nitrogen gas at approximately 20 °C (68 F) to the required
pre-charge pressure => 10.35 Mpa (1500 psi)
• The pre-charge pressure which Indicates a possible failure of seals
=> 7.7 Mpa (1118 psi).

09/06 - Slide 21
 B222 ReachStacker

Thermal Bypass Valve Brakes &

Cooler in Cooler Out

Oil from pump

In

Oil to brakes
Cooler in & Cooler out

Opening temp: 70° C / 158° F

Fully open: 85° C / 185° F

09/06 - Slide 22
 B222 ReachStacker

Check Valve

Check Valve (140 kPa, 20 psi)

Ref.: Steering Amplifier

09/06 - Slide 23
 B222 ReachStacker

OILS

• Hydraulic system oil 605 L. (160 gal) => SAE J20C spec.

• Transmission 62 L. (16 gal) => SAE 10W, API CC or CC/SE. Dexron III.

• Drive Axle and Differential 65L. (17.2 gal) => SAE 80W-90 or 85W-140.

• Spreader Rotator Transmission Oil SAE 80W-90 API GL5

09/06 - Slide 24
 B222 ReachStacker

QUESTIONS?
B222 ReachStacker

09/06 - Slide 25