Project review -2

Hydraulic Floor Crane

Members

Sr Name Roll No
No
1 Pranav Ramekar 403239
2 Piyush Shejul 403248
3 Abhisheksingh Tomar 403259
4 Atharva Vangujare 403262

Guide - Dr. A.B.Kulkarni

Introduction

•These Hydraulic floor Cranes, provide an efficient low cost

alternative to material handling equipment.
•Strong, robust, sturdy and built to very standard.
• Crane structure consists of chasis , vertical column, arm and
hydraulic cylinder.
•These crane can be used in workshop , industry where space
availability is less.
OBJECTIVE OF PROJECT

Lift the heavy load Ease of operation

Reduce storage space To reduce damage risk

Reduce human effort Hydraulic advantage to lift the load

COMPONENTS
Base Extending Arm

Support Column Adjusting base legs

Load wheels
Hydraulic Bottle Jack
Calculations
• The angle subtended by the arm for maximum height at point B is calculated by basic construction and
trigonometry
L (BC”) = 140 mm L (C”D) = 120 mm ∠ C”BC = sin−1 (120/140) = 58.99 ° ∠ C”BC = 59°
• . Hinge for cylinder to be attached = 140mm from point .
‘B’ along column Hinge for piston to be attached = 140mm from point ‘B’ along arm
∴ ∠BAC = ∠ABC = 45° 3 In fig. L (AB) = 140mm L (BC”) = 140mm L (AC”) = 278mm

• Applying Lami’s Theorem

[l(AB)/Sin(C”)] = [l(BC”)/Sin (A)]=[l(AC”)/Sin(B)]
∴ Sin (A) = 1/ {l (AC”)/Sin (B)} x l (BC”) Sin (A) = [Sin (90+59)/278] x 140 Sin (A) = 0.259
∠A = ∠BAC”= 15.03°
I.e. Angle subtended by cylinder with vertical column when piston is fully extended i.e. maximum height
[upper position].
• Forces on cylinder : Various forces are act on arm at different lifting positions.
1. At zeroth position Overhanging arm is perpendicular to the vertical column
Taking moment @ point ‘B’ MB = 0 = 10000 x (1500) – RC x (140) RC = 107.14285 KN
Reaction in direction of cylinder will be given by RCylinder = 107.14285 x (1/√2) = 75161.44 N
For RB taking moment @ point ‘E’ ME = D = RB x (1500) + RC x (1500-140) RB = 68690.37 N
2. At upper position
Taking moment @ point ‘B’ MB = 0 = 10000x l (BF) - RC x l (BD)
MB = 10000 x 1500 Cos (59°) – RC x 140 Cos(59°) RC = 107.14285 KN
Now, Reaction in the direction of cylinder
Cylinder = RC Cos (15.03°) = 103476.16 N
For RB upper position. Take moment @ point E” ME” = 0 = RB x l (BF) + RC x l (DF) RB Cos (59°) = 107142.85 x
(1500-140) x Cos (59°) RB = 68690.37 N
DESIGN -First idea & progressions
Basic idea
Design-
Creo models
The Final Design

HYDRAULIC FLOOR CRANE

Ansys meshing-solving, load application and Deformation

Force applied – 1000N Eq.~ 100 kg Total Deformation- 0.0026119m = 2 mm

Force applied- 5000N Eq.~ 500kg Total Deformation- 0.0036567m ~ 3mm
Force applied- 10000N Eq.~ 1000kg Total Deformation- 0.0052238m ~ 5mm
 References.
• “HYDRAULIC CRANE” Ashish Shejwal1, Kishor Giri2, Mahesh Solunke3, Gaurav Rathod4, Suraj
Balkhande5,Prof. M. D. Sirsat , Vol-3 Issue-3 2017 IJARIIE-ISSN(O)-2395-4396
• Steel Work Design and Analysis of a Mobile Floor
Crane, Okolie Paul Chukwulozie1*, Obika Echezona Nnaemeka1,
Azaka Onyemazuwa Andrew1 and Sinebe Jude Ebieladoh1 , British Journal of Applied Science & Technology
13(5): 1-9, 2016, Article no.BJAST.23079
ISSN: 2231-0843, NLM ID: 101664541
• Design and Fabrication of A Single Acting Hydraulic Crane

J.O. Oyejide1*, P.J. Eloho1, B.A, Mohammed2

IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE)

e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 15, Issue 3 Ver. III (May. - June. 2018), PP 01-09
• Fabrication of Hydro-Pneumatic Crane for Automobiles
International Journal of Engineering & Technology, 7
(3.34) (2018) 379-381
THANK YOU