CH-1

INTRODUCTION TO
TOOLING
  PRESS TOOLS
 MOULDS
CLASSIFICATI
ON OF TOOLING  JIGS AND FIXTURES
 GAUGES

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PRESS
TOOL

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 a hollow container used to give shape to molten or hot
liquid material when it cools and hardens

MOULDS

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JIGS AND

FIXTURE
S

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GAUGES

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 TYPES OF PRESS TOOLS

1. Simple Press Tool

2. Compound Press Tool
3. Progressive Press Tool
 TYPES OF PRESS TOOLS

1. Simple Press Tool

2. Compound Press Tool
3. Progressive Press Tool
 TYPE OF PRESS TOOLS

1. Simple Press Tool

2. Compound Press Tool
3. Progressive Press Tool
  COMPONENT IS PRODUCED FROM SINGLE PUNCH IS
CALLED
BLANKING.

BLANKIN
G TOOL

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  CUT OFF OPERATIONS ARE THOSE IN WHICH STRIP
OF SUITABLE WIDTHIS CUT TO LENGTH IN A
SINGLE OPERATION.

CUT-
OFF
TOOL

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  IT IS SIMILAR TO CUT OFF OPERATIONEXCEPT THE CUT
IS IN DOUBLE LINE.
 THIS IS DONE FOR COMPONENTS WITH TWO
STRAIGHT SURFACESAND TWO PROFILED FACES.

PARTING
OFF

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 When cups and shells are drawn from flat sheet metal the edge is left
wavy and irregular, due to uneven flow of metal. Shown is flanged
shell, as well as the trimmed ring removed from around the ed ge.
While a small amount of Material is removed from the side of a
component in trimming tool.

TRIMMIN
G TOOL

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 Piercing involves cutting of clean holes with a resulting scrap slug.
The operation is called die cutting and can also produce flat
components where the die, the shaped tool, is pressed into a sheet
material employing a shearing action to cut holes. This method
can be used to cut parts of different sizes and shapes in sheet
metal, leather and many other materials.

PIERCIN
G TOOL

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 Shaving removes a small amount of material around the edges of a
previously blanked stampings or piercing. A straight, smooth edge is
provided and therefore shaving is frequently performed on instrument
parts, watch and clock parts and the like. Shaving is accomplished in
shaving tools especially designed for the purpose.

SHAVIN
G TOOL

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BROACHIN
G TOOL

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HONIN
G
TOOL

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SIDE
PIERCIN
G

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  Bending is a manufacturing process that produces a V-
shape, U- shape, or channel shape along a straight axis in
ductile materials, most commonly sheet metal

BENDIN
G TOOL

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 Forming is the operation of deforming a part in curved profile. Forming
tools apply more complex forms to work pieces. The line of bend is
curved instead of straight and the metal is subjected to plastic flow or
deformation

FORMIN
G TOOL

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 Drawing tools transform flat sheets of metal into cups, shells or other drawn
shapes by subjecting the material to severe plastic deformation. Shown in fig
is a rather deep shell that has been drawn from a flat sheet.

DRAWIN
G TOOL

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CURLIN
G TOOL

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  EXTRACTED FROM PREVIOUS DRAWNED
SHELL.

BULGIN
G TOOL

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EXTRUDIN
G

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COLD
FORMIN
G

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COMPOUND
TOOL

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PROGRESSIV
E
OPERATIONS

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ASSEMBL
Y TOOL

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Continued…

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