JULY-2021

MIS Meeting
MEE/SPD

BEIL DAHEJ
11th AUGUST
VISION
To make BEIL & It’s GROUP a world class Hazardous Waste Management Company which
aims for a clean, green and healthy environment by providing reliable, economical, waste
management solutions for treatment of Toxic/ Non-toxic Industrial, Municipal, Bio-Medical
and E-Waste to minimize collected waste for disposal in a scientifically safe engineered way. 
MISSION
To protect and preserve our natural resources and build a sustainable future by implementing
innovative & cost-effective solutions through advanced technologies of Waste Management
and creating a Green Environment.
OUR VALUES
Customers Delight
Environment Friendly
Integrity
Leadership
Technical Excellence
Last meeting points:

1. Increase SPD feed Concentration

SPD feed concentration AVG

June-2021 July-2021

35% 40%

Status: MEE feed initial Concentration increased resulting in increase of SPD feed Concentration and the
ratio of material distribution in Condensate and SPD remains same (6:4)
2. Control TDS in Condensate water
AVG TDS of condensate water
June-2021 July-2021
1042 ppm 1152

Status: Condensate TDS Increased in this month.

 
 MEE/SPD Plant JULY-2021

FY 20- Up to July 21-

July 20 June 21 July 21 Budget Up to July-21-22
Unit 21(Avg) 22
Wastewater Treated MT 4113 4232 4775 5400 15297 20400
Leachate MT 476.8 384 750 1170 3031.35 2000
Others(Outside Material ) MT 2631.09 2955.95 3020.83 3179.3 9063.23 14800
Drum decontamination MT 18.91 10 19 20 72 80
lab MT 4.1 0 0 13 42.33 0
Bleed from scrubber MT 187.5 161 247 248 681 600
RO Reject MT 786 561 653 754 2212 2920
Strom water MT 7 160 29 0 123.5 0
Cooling Tower/plant
MT 2 0 56 16 72 0
cleaning
Total MT 4113 4232 4775 5400 15297 20400
92774+121001 96881+132520 109446+118865 118163+130917 348370+386497
Furnace Oil(MEE+SPD) Kgs 1088000
=213775 =229401 =228311 =249080 =734867
128757+64603 129190+64790 141830+69890= 161171+79715= 480083+235652
Power(MEE+SPD) kwh 510000
=193361 =193980 211720 240886 =715735
Steam MT 1199 1246 1453.3 1564 4570.3 5352
Salt MT 546 636.61 686 934.6 2401.68 3060
TDS % 15 17.9 14 17.3 15.5 15
 MEE/SPD Plant JULY-2021

Running
HRS 6548/6764 571/585 610/590 663/656 1926/1931 2400/2400
Hours(MEE/SPD)
Feed Rate(MEE/SPD) MT/Hrs. 7.53/3.52 7.41/3.83 7.82/3.33 8.15/3.46 7.94/3.37 8.5/3.83

SPD Feed MT 23871 2242 1968 2269 6525 9192

 MEE PLANT PERFORMANCE

FEED RATE CONDENSATE/STEAM (KG/KG)

8.60 8.50 2.15
8.40 2.1
2.1
8.20 8.15
2.05
2.05
8.00
7.84
7.80 2 1.98
1.96
7.60 7.53
1.95
7.40
1.9
7.20
7.00 1.85
Budget 2020-2021 Jun-21 Jul-21 Designed 2020-2021 Jun-21 Jul-21

Reason: After cleaning in last month MEE Steam economy Reason: Steam economy increased after Calandria
increased resulting in increase of MEE feed rate. cleaning in the month of June.
 SPD PLANT PERFORMANCE

FEED RATE FEED/FO (KG/KG)

6 17.40
4.8 17.20 17.15
5 17.20
4 17.00
3.52 3.34 3.5
16.80
3
16.60 16.56
2 16.43
16.40
1
16.20
0 16.00
Designed 2020-2021 Jun-21 Jul-21 Designed 2020-2021 Jun-21 Jul-21
FEED FEED %W/W GM/CC %SS
PARAMETER RATE Reason: Feed/FO ration increased with increase in
(KG/HR) SPD feed Concentration from 35% to 40%
DESIGNED 4800 40 1.4 13
ACTUAL 3500 40 1.25 6.96
 PLANT WISE FO CONSUMPTION Kgs/ MT

MEE FO CONSUMPTION (KG/MT) SPD FO CONSUMPTION (KG/MT)

23.5 62
23 22.92 60.82
61
22.55 60.38
22.5
60
22 21.88
59
21.5
21 21 21 58 57.9 57.9 57.9 58
21
20.5 57

20 56
2020-2021 Jun-21 Jul-21 2020-2021 Jun-21 Jul-21
Reason: MEE feed rate and Steam Economy increased. Reason: Increase in SPD feed rate due to increase in SPD
feed concentration.
 FO CONSUMPTION kgs/ MT

FO CONSUMPTION (KG/MT)
54
51.97
52

50
48.54
48 47.81
46.12
46
44.3 44.13
44

42

40
2020-2021 Jun-21 Jul-21
 PLANT WISE POWER CONSUMPTION KWH/MT

POWER CONSUMPTION (KWH/MT)

40
35.51 35.13
35 32.5
30
26.2
23.94 24.71
25
20
15
10
5
0
2020-2021 Jun-21 Jul-21
Reason: As the density of material increased the power consumption in MEE also increased.
OVER ALL POWER CONSUMPTION KWH/ MT

POWER CONSUMPTION (KWH/MT)

50.00 47.00
45.00
38.58 39.48
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00 F
O
/
M
T

0.00
2020-2021 Jun-21 Jul-21
Reason: As the density of material increased the power consumption in MEE also increased.
 MEE/SPD Plant Cost

Particulars Unit FY 2020- Cost – Rs Cost June-21 Cost – Rs Cost July-21 Cost – Rs Cost
2021 In Lakhs (Rs/lit) In Lakhs (Rs/lit) In Lakhs (Rs/lit)

Total Feed kl 45285 4398 4865

Power Kwh 2320332 162.5 0.24 211720 14.84157 0.337 240886 17.5365 0.360

Diesel Litre 9360 6.7 0.01 3285 2.74922 0.062 0 0 0

Furnace Oil MT 2565304 737.1 1.63 228.311 88.03670 2.001 249.08 103.04432 2.118

Manpower With Staff 179.3 0.40 17.33870 0.394 16.9464 0.348

RM 33.6 0.07 3.71869 0.084 4.07984 0.083

Store & Consumable 7.3 0.02 1.72123 0.039 1.23188 0.025

Maintenance & 86.4 0.19 3.87745 0.088 6.77734 0.139

Provisional
Machinery(Tractor & 16.9 0.04 1.50000 0.034 1.5 0.0308
Trolley)

Elec/Instrument 17.9 0.04 0.84628 0.019 0.41751 0.0085

Safety/ADM/5 s 4.8 0.01 0.88000 0.02 1.33705 0.0275

 MEE/SPD Plant Cost

Particulars Unit FYI 2020- Cost – Rs Cost(Rs/lit) June-2021 Cost – Rs Cost(R July-2021 Cost – Rs In Cost(Rs/lit)
2021 In Lakhs In Lakhs s/lit) Lakhs

Lab 6.7 0.01 0.34133 0.007 0.04617 0.0009

Salt MT 6559 90.5 0.20 686 9.91270 0.225 934.6 13.50497 0.2776

Administrative 145.1 0.32 12.00000 0.292 16.21773 0.3333

Finance & 35.5 0.08 2.52000 0.057 2.52 0.0517

Interest
Depreciation 203.3 0.45 16.87000 0.383 16.87 0.346

1733.8 3.83 178.01 4.06 202.0297 4.12

 TOTAL TREATEMENT COST

Cost Rs FY 2020-2021 June-21 July-21

Cost Cost Rs./ Cost Cost Rs./ Cost Cost Rs./

Rs/Kgs Lits Rs/Kgs Lits Rs/Kgs Lits

MEE Cost Rs (A) 3.45 3.83 3.73 4.06 3.74 4.12

MAP/ASP/RO Cost Rs (B) 0.92 0.92 0.842 0.84 1.082 1.082
With MAP cost Rs (A+B) 4.31 4.74 4.24 4.62 4.37 4.85

Conclusion:
• Furnace oil cost price increased by 2.81/- per KG
• Caustic cost price increased by 1.31/- per KG
• Power cost price increased by 0.27/- per KG
• In MAP Kg ammonia treated increased (Ammonia in condensate increased from 1354 KG to 2035 KG)
 MEE condensate Water

Opening stock (KL) Generation (KL) Re use Closing stock

(ETP Plant)

215 Condensate : 3228 3131 407

Blow down+ DM plant : 65+30
Total : 3323
 Analysis Report

MEE FEED MIN MAX AVERAGE

pH 7.69 10.33 8.35
TDS % 8.87 26.97 17.24
COD (PPM) 22175 70650 36026
NH4N(PPM) 294 1506 822
Condensate Water MIN MAX AVERAGE
pH 6.54 10.63 9.55
TDS 450 2021 1152
COD(PPM) 1417 9156 3051
NH4N(PPM) 235 1397 778
SALT MIN MAX AVERAGE
LOD(%) 2.55 12.1 6.71
ANN.LOSS(%) 3.38 12.94 8.16
 STACK ANALYSIS REPORT

SPM SOx NOx Ammonia Feed Flow Temp. VOC

(mg/Nm3) (ppm) (ppm) (mg/Nm3) Rate (kg/hr.) (°C) (ppm)

LIMIT: 150 100 50 ----- 4800 ----- -----

(CCA)

LIMIT: 75 50 25 ----- ------ ----- -----

(INTERNAL)

AVERAGE 78.89 0.60 12.43 19.53 3496 65 7.9

MAXIMUM 125.09 1.17 19.18 49.12 4192 68 11.6

MINIMUM 49.61 BDL 5.8 7.33 3050 64 5.2

 Waste Receipt & Analysis Report
Name of Party Qty. COD (PPM) TDS % NH4N (PPM) pH

Arti Industries 321.98 MT Avg. : 14537 Avg. : 4.12 Avg. : 559 Avg. : 8.41
Ltd Min : 5275 Min : 1.27 Min : 153 Min : 7.1
Max : 33344 Max : 6.25 Max : 1075 Max : 9.63

Shiva Pharma 1463.735 MT Avg. : 32568 Avg. : 12.98 Avg. : 134 Avg. : 8.93
Min : 16944 Min : 7.56 Min : 57 Min : 7.72
Max : 118650 Max: 29.64 Max: 235 Max : 10.04
Cs Performance 70.81 MT Avg. : 26425 Avg. : 34.53 Avg.: 58 Avg. : 11.45
Min : 14164 Min : 27.11 Min : 42 Min : 11.09
Max : 36490 Max: 38.26 Max: 73 Max : 11.71
Govnid Organic 300.28 MT Avg. : 66867 Avg. : 11.73 Avg. : 343 Avg. : 8.89
Industries LTD Min : 27509 Min : 7.9 Min : 124 Min : 8
Max : 107610 Max : 21.93 Max : 543 Max : 12.14
Rallis India LTD- 84.37 MT Avg. : 22408 Avg. : 15.31 Avg. : 696 Avg. : 9
Dahej Min : 13020 Min : 8.02 Min : 425 Min : 7.86
Max : 29962 Max : 28.79 Max : 987 Max : 11.6
 Waste Receipt & Analysis Report

Name of Party Qty. COD (PPM) TDS % NH4N (PPM) pH

Essel Minning 272.78 MT Avg. : 6392 Avg. : 17.58 Avg. : 505 Avg. : 8.17
Industries ,Vapi Min : 1459 Min : 16.23 Min : 177 Min : 7.95
Max : 16941 Max : 19.09 Max : 790 Max : 8.5
Essel Propack 19.21 MT Avg. : 28697 Avg. : 1.1 Avg. : 57 Avg. : 6.78
Limited
UPL LTD-03 20.15 MT Avg. : 56990 Avg. : 0.93 Avg. : 148 Avg. : 6.54
United Phosphorus- 104.5 MT Avg. : 20149 Avg. : 0.84 Avg. : 116 Avg. : 6.25
26 Min : 11570 Min : 0.57 Min : 74 Min : 5.62
Max : 28980 Max : 1.16 Max : 176 Max : 6.75
SEIJMIERA 102.77 MT Avg. : 56041 Avg. : 27.15 Avg. : 3027 Avg. : 6.31
PHARMACHEM Min : 28560 Min : 24.55 Min : 792 Min : 5.8
Max : 130250 Max : 28.69 Max : 5093 Max : 7.53
UPL LTD-05 299.77 MT Avg. : 20797 Avg. : 18.99 Avg. : 197 Avg. : 8.22
Min : 3543 Min : 11.95 Min : 41 Min : 7.23
Max : 42432 Max : 23.98 Max : 424 Max : 9.07
 Waste Receipt & Analysis Report

Name of Party Qty. COD (PPM) TDS % NH4N (PPM) pH

VIBRANT FINE 92.08 MT Avg. : 44285 Avg. : 26.60 Avg. : 2942 Avg. : 9.27
CHEM Min : 40432 Min : 24.27 Min : 2036 Min : 8.99
Max : 47932 Max : 29.49 Max : 4281 Max : 9.58
HEMANI 47.61 MT Avg. : 34490 Avg. : 24.7 Avg. : 199 Avg. : 8.32
INDUSTRIES LTD. - Min : 31468 Min : 24.2 Min : 147 Min : 8.17
DAHEJ Max : 37512 Max : 25.3 Max : 251 Max : 8.48
 Plant Availability Report

S.No Plant Running Hours % Time

1 MEE 663 89.11
2 SPD 656 88.17

S.No Description Reason for Down Time Down Time % Time

(Hours)
1 Process Routine Cleaning 54.8 7.36
2 Electrical Power Fail 2.0 0.26
3 Instrumental No Break down 0 0
4 Mechanical Automiser maintenance. 5 0.67
5 Planned Shutdown Screw pump line modification, atomiser 19.2 2.58
maintenance, ID blower balancing and
compressor servicing.
 WATER BALANCE

Receive 3969 KL From GIDC GIDC WATER Permeate water 2330 KL

Consumption
Used in Garden 3231 0

Cooling Tower 219 1859

Scrubber+ Overhead tank 202 0

Boiler 142 0

Drum De-contamination Plant 4 7

Fire Hydrant 48 148

Toilet block 0 152

Admin & lab 123 0

Rinse 0 164

Total 3969 2330

DRUM DECONTAMINATION
MIS July 2021
 DRUM DECONTAMINATION

• We have De-contaminated – 2143 No's Drums, 71 IBC, & 1330 Nos Carboys.
Total 3544 Nos.
 MONTH WISE DRUM RECIPT AND DISPATCH
MONTH RECIEPT DISPATCH LAB APPROVED
APRIL- 21 3380 2807 3219
MAY- 21 2153 2521 2341
JUNE-21 3297 3237 3227
JULY-21 3300 3855 3544
TOTAL 8830 8565 8787
 DRUM OPERATION_JULY_2021
Particular Unit Opening Receipt Dispatched Closing Stock As per
stock system
M.S.Drum Nos 291 1294 1448 137 90
HDPE Drum Nos 43 637 575 105 107
IBC Nos 31 92 70 53 20
Carboy Nos 620 1277 1762 135 10
MS Drums (50Lits) Nos 0 0 0 0 0
Total Nos 985 3300 3855 430 227
 Cost of Drum De-Contamination (Category Wise)

Sr.No Particulars Cost Rs

Total Labour Power Effluent Raw Mech Safety+ Total Total June-
Nos material store Rs/No Cost 2021
consuma
ble + Lab

1 Drums 1481 93 6 30 0 12 3 144 213264 141

(MS)

2. Drums 662 94 4 26 0 9 3 136 90032 134

(HDPE)

2 IBC 71 105 5 10 0 6 0 126 8946 135

3 Carboys 1330 15 5 40 0 3 0 63 83790 68

(20,35
&50lits)

Total Total Rs 396032

THANK YOU