Daily Production Reports 31-03-2022

On Date Month To Date Year To Date

Section Running Running Running
Hours Production TPH Kwh/MT Hours Production TPH Kwh/MT Hours Production TPH Kwh/MT

Crusher 7.4 4816 655 0.76 285.5 214309 751 0.74 3255.8 2382841 732 0.73
Raw Mill 24.0 8640 360 14.18 657.2 234048 356 13.67 6742.9 2472163 367 13.67
Coal Mill 20.2 556 28 34.00 552.2 13048 24 39.98 5063.9 142462 28 34.52
Kiln 24.0 5851 244 21.93 673.7 154252 229 23.27 7318.3 1638883 224 22.95
OPC-43 1.53 455 295 38.5 11403 296 397.5 105514 265
28.00 28.80 30.21
OPC-53 5.8 1711 295 161.6 47925 297 2239.6 590718 264
PPC 15.2 6006 396 19.00 181.2 70364 388 19.90 2118.1 822731 388 20.54
PPCDIP 1.5 413 275 28.24 325.2 89092 274 29.74 1697.2 431380 254 31.38
OPCDIP 0.0 0 0 0.00 #DIV/0! 0.00 600.2 123038 205 38.91
Total Cement 24.0 8584 358 21.72 706.5 218784 310 26.31 7052.7 2073380 294 27.13
Consumption Details
On Date Month To Date Year To Date
Raw Mill Mtons % Mtons % Mtons %
Limestone 8484 98.20 225089 96.17 2384492 96.45
Fireclay 86 1.00 6925 2.96 58205 2.35
Feldspar 0 0.00 0 0.00 0 0.00
Slag 0 0.00 0 0.00 0 0.00
Granite Dust 43 0.50 1170 0.50 12211 0.49
Blue Metal Slag 9 0.10 459 0.20 14223 0.58
Limesludge 17 0.20 405 0.17 3032 0.12
Tannery Sludge 0 0.00 0 0.00 0 0.00
RM -HAG
HSD- Lit/Mt 0 0.00 0 0.00 0 0.00
Carbon Black - Kg /MT 0 0.00 0 0.00 0 0.00
Pyrolysis Oil- Lits/MT 0 0.00 0 0.00 0 0.00
Fine Coal- Kg/ MT 0 0.00 0 0.00 0 0.00
DFA-HCV-Kg/MT 0 0.00 0 0.00 0 0.00

Coal Mill
Indo Coal 0 0.00 0 0.00 13944 9.79
US Coal 0 0.00 0 0.00 38815 27.25
SA Coal 0 0.00 0 0.00 0 0.00
Pet Coke 556 100.00 13007 99.68 81440 57.17
Lignite 0 0.00 0 0.00 7305 5.13
Dolachar 0 0.00 0 0.00 42 0.03
CharCoal 0 0.00 41 0.32 916 0.64
Carbon Black 0 0.00 0 0.00 0 0.00
AFR-1 0 0.00 0 0.00 0 0.00
AFR-2 0 0.00 0 0.00 0 0.00
Kiln
Raw Meal 8906 1.53 234809 1.53 2468180 1.53
Fine Coal 550 0.09 12929 0.08 141454 0.09
Plastic 0 0.00 0 0.00 2887 0.18
Carbon Black 0 0.00 0 0.00 0 0.00
Paint Sludge 0 0.00 0 0.00 28 0.00
Cotton Waste 0 0.00 0 0.00 136 0.01
Tyre Chips 0 0.00 0 0.00 137 0.01
Resin waste 0 0.00 0 0.00 134 0.01
Soild Waste Mix 0 0.00 0 0.00 99 0.01
HSD 0 0.00 0 0.00 0 0.00
Pyrolysis Oil 0 0.00 0 0.00 30200 1.87
Slag 10 0 0 0
Copper Slag 5 0 0 0
Blue Metal Slag 0 0 0 0
Cement Mill -OPC
Clinker 2101 97.00 56664 95.51 672288 96.56
Gypsum 43 2.00 1106 1.86 14124 2.03
Wet Fly Ash 0 0.00 0 0.00 304 0.04
Dry Fly Ash 0 0.00 0 0.00 0 0.00
PI 22 1.00 1558 2.63 9516 1.37
Cement Mill -PPC
Clinker 3610 60.10 43509 61.83 512643 62.31
Gypsum 234 3.90 2617 3.72 26412 3.21
Slag 0 0.00 0 0.00 0 0.00
Bed Ash 60 1.00 317 0.45 2240 0.27
Wet Fly Ash 541 9.00 5088 7.23 43478 5.28
Dry Fly Ash 1562 26.00 18215 25.89 229099 27.85
Dry Fly Ash -HCV 0 0.00 619 0.88 8859 1.08
Total Fly Ash 2162 36.00 23620 33.57 274818 33.40
PI 0 0.00 0 0.00 0 0.00
HSD- Lits/mt 0.00 0 0.00 0 0.00
Pyrolysis Oil-Lits/MT 0.00 0 0.00 0 0.00
Fine Coal-Kg/MT 0.00 0 0.00 0 0.00
Carbon Black-kg/MT 0.00 0 0.00 0 0.00
DFA-HCV-kg/MT 0.00 0 0.00 0 0.00
Cement Mill -PPCDIP
Clinker 334 81.00 72132 80.96 353162 81.87
Gypsum 8 2.00 2034 2.28 8635 2.00
Slag 0 0.00 0 0.00 0 0.00
Bed Ash 0 0.00 0 0.00 0 0.00
Wet Fly Ash 0 0.00 0 0.00 24 0.01
Dry Fly Ash 70 17.00 14926 16.75 69277 16.06
Dry Fly Ash -HCV 0 0.00 0 0.00 0 0.00
Total Fly Ash 70 17.00 14926 16.75 69301 16.06
PI 0 0.00 0 0.00 281 0.07
HSD- Lits/mt 0.00 0 0.00 0 0.00
Pyrolysis Oil-Lits/MT 0.00 0 0.00 0 0.00
Fine Coal-Kg/MT 0.00 0 0.00 0 0.00
Carbon Black-kg/MT 0.00 0 0.00 0 0.00
DFA-HCV-kg/MT 0.00 0 0.00 0 0.00
Cement Mill -OPCDIP
Clinker 0 0.00 0 0.00 120165 97.67
Gypsum 0 0.00 0 0.00 2873 2.33
Slag 0 0.00 0 0.00 0 0.00
Bed Ash 0 0.00 0 0.00 0 0.00
Wet Fly Ash 0 0.00 0 0.00 0 0.00
Dry Fly Ash 0 0.00 0 0.00 0 0.00
CPP-Gypsum 0 0.00 0 0.00 0 0.00
Total Fly Ash 0 0.00 0 0.00 0 0.00
PI 0 0.00 0 0.00 0 0.00
HSD- Lits/mt 0.00 0 0.00 0 0.00
Pyrolysis Oil-Lits/MT 0.00 0 0.00 0
Fine Coal-Kg/MT 0.00 0 0.00 0 0.00
Carbon Black-kg/MT 0.00 0 0.00 0 0.00
DFA-HCV-kg/MT 0.00 0 0.00 0 0.00
Cement Mill -Overall
Clinker 6044.46 0.70 172304.69 0.79 1658257.97 0.80
Gypsum 285.80 0.03 5756.65 0.03 52043.50 0.03
Slag 0.00 0.00 0.00 0.00 0.00 0.00
Bed Ash 60.06 0.01 316.91 0.00 2240.48 0.00
Wet Fly Ash 540.54 0.06 5087.99 0.02 43806.56 0.02
Dry Fly Ash 1631.69 0.19 33141.30 0.15 298375.36 0.14
Dry Fly Ash -HCV 0.00 0.00 618.92 0.00 8858.78 0.00
Total Fly Ash 2232.29 0.26 38546.20 0.18 344422.41 0.17
PI 21.66 0.00 1557.93 0.01 9797.71 0.00
CPP-Gypsum 0.00 0.00 0.00 0.00 0.00 0.00
HSD 0.00 0.00 0.00 0.00 0.00 0.00
Pyrolysis Oil 0.00 0.00 0.00 0.00 0.00 0.00
Fine Coal 0.00 0.00 0.00 0.00 0.00 0.00
Carbon Black 0.00 0.00 0.00 0.00 0.00 0.00
Fuel -Others
 Daily Production, Receipts, Consumption and Stocks Report for 31/03/2022
Opening Production/ Receipts Consumption/Despatch Closing
Stock On Date M to Date Y to Date On Date M to Date Y to Date Stock
Limestone from Mines 1715 162422 2265006 OD MTD YTD

UnCrushed Lst 437 51153 898035 3538 103040 1015870 Sp.Heat 778.0 775.0 760.0
Crushed Limestone 4816 214309 2382841 8506 226646 2394009 Availabiltiy
Raw MIll 7216 8640 234048 2472163 8906 234809 2467884 6950 Crusher 100.00 100.00 100.00
Coal Mill 214 556 13048 142462 550 13028 142485 219 Raw Mill 100.00 100.00 0.00
Clkr Production 5836 153872 1617418 Coal Mill 100.00 100.00 100.00
Green Production 15 380 21465 100.00 100.00 100.00
11433 6044 172305 1658332 11671
Clkr Receipts 432 1307 7770 Kiln 100.00 100.00 100.00
Clkr Total 5851 155559 1646653 Cement Mill
OPC 43 0 455 11403 105514 455 11403 105514 0 Availabiltiy
OPC 53 418 1711 47925 590718 2032 47858 591449 97 Crusher 100.00 100.00 100.00
PPC 0 6006 70364 822731 6064 70686 823296 0 Raw Mill 100.00 100.00 100.00
PPCDIP 240 413 89092 431380 404 89041 431130 249 Coal Mill 100.00 100.00 100.00
OPCDIP 0 0 0 123038 0 0 123110 0 Kiln 100.00 100.00 100.00
Total Cement 658 8584 218784 2073380 8955 218988 2074500 346 Cement Mill 100.00 100.00 100.00
PPC ratio 70 32 40
 Dalmia Cement (Bharat) Limited
Thamaraikulam, Ariyalur Project
Daily Power Report for 31-03-2022
Material On Date (KWh/Te) M to Date (KWh/Te)
Matl Clkr OPC PPC PPCDIP OPCDIP Matl Clkr OPC PPC PPCDIP OPCDIP
Crusher 0.76 1.14 1.10 0.68 0.92 0.00 0.74 1.09 1.04 0.67 0.88 0.00
Raw Mill 14.18 21.64 20.99 13.00 17.53 0.00 13.67 20.87 19.93 12.90 16.89 0.00
Coal Mill 34.00 3.06 2.97 1.84 2.48 0.00 39.98 3.20 3.06 1.98 2.59 0.00
Kiln 21.93 21.93 23.49 14.55 19.61 0.00 23.27 23.27 24.48 15.85 20.75 0.00
Sub Total 47.77 48.42
Utilities 2.28 2.36
Cement Mill 21.72 28.00 19.00 28.24 0.00 26.31 28.80 19.90 29.74 0.00
Packing 0.85 0.85 0.85 0.85 0.85 0.92 0.92 0.92 0.92 0.92
Total 50.05 77.40 49.93 69.63 0.85 50.78 78.22 52.22 71.77 0.92
Weighted Average 57.81 67.23

On Date Month to Date

Run Production OutPut KWh KWh/MT Run Productio OutPut (tph) KWh KWh/MT
Hours (MT) (tph) Hours n (MT)
Crusher 7.35 4816 655 499 0.76 285.47 214309 751 557 0.74
Raw Mill 24.00 8640 360 5105 14.18 657.21 234048 356 4870 13.67
Coal Mill 20.15 556 28 937 34.00 552.18 13048 24 945 39.98
Kiln 24.00 5851 244 5346 21.93 673.71 154252 229 5327 23.27
Cement Mill 24.00 8584 358 7767 21.72 706.49 218784 310 8148 26.31
Packing 7629 0.85 201275 0.92
Utilities(Day) 497 460
Total
Total Power
On Date(KW) M to Date(KW) Y to Date(KW)
CPP Genration 323700 9040000 139697500
CPP AuxPower 31766 882457 13283584
CPP Power 291934 8157543 126413916
TNEB Power 0 0 302950
Total Power 291934 8157543 126716866
PLF % 49.95 45 59
Aux 9.81 10 10
TNEB:CPP Ratio
Power Export
to TNEB 0.00 0 6791550

Budget Vs Actual ( for the month)

KWH/Te For the Day For the Month For the Year
Budget Actual Difference Budget Actual Difference Budget Actual Difference
Crusher 0.90 0.76 0.14 0.90 0.74 0.16 0.91 0.73 0.18
Raw Mill 14.80 14.18 0.62 14.80 13.67 1.13 15.19 13.67 1.52
Coal Mill 43.00 34.00 9.00 43.00 39.98 3.02 43.00 34.52 8.48
Kiln 17.30 21.93 (4.63) 17.30 23.27 (5.97) 17.30 22.95 (5.65)
Clinker Total 48.90 50.05 (1.15) 48.90 50.78 (1.88) 49.52 50.67 (1.15)

Utilities 3.50 2.28 1.22 3.50 2.36 1.14 3.50 2.67 0.83
Cement Mill 27.54 21.72 5.82 27.54 26.31 1.23 27.70 27.13 0.57
OPC 29.75 28.00 1.75 29.75 28.80 0.95 29.75 30.21 (0.46)
PPC 24.50 19.00 5.50 24.50 19.90 4.60 24.74 20.54 4.20
0.00 0.00 0.00
Packing 1.20 0.85 0.35 1.20 0.00 1.20 1.20 0.00 1.20
0.00 0.00 0.00
OPC 77.40 77.40 (0.00) 77.40 78.22 (0.82) 77.99 80.08 (2.09)
PPC 57.00 49.93 7.07 57.00 52.22 4.78 57.75 53.04 4.71
Over All 64.14 57.81 6.33 64.14 0.00 64.14 64.84 0.00 64.84
 Y to Date (KWh/Te)
Matl Clkr
0.73 1.08
13.67 20.87
34.52 3.11
22.95 22.95
48.00
2.67
27.13
0.94
50.67
 Dalmia Cement (Bharat) Limited
Thamaraikulam, Ariyalur
Daily Power Report for 31-03-2022

On Date M to Date Y to Date

Run Hrs Run Hrs Run Hrs
Main unit Sub Unit KWh KW KWh/Te KWh KW KWh/Te KWh KW KWh/Te
Idle Hrs Idle Hrs Idle Hrs
Crusher Crusher Area 3668 499 0.76 158992 557 0.74 1740740 535 0.73
Stacker
Total 3668 499 0.76 158992 557 0.74 1740740 535 0.73
Raw Mill RM Main drive 0.:00 60928 2539 7.05 00:34 1641108 2497 7.01 07:17 15724103 2332 6.36
RM Fan 00:00 45842 1910 5.31 01:40 1131190 1721 4.83 42:08 13275373 1969 5.37
Mill Auxilliary 00:00 8901 371 1.03 08:03 244592 372 1.05 215:49 2849880 423 1.15
BH Aux & Matl Trpt 0 1408 2 0.01 8756 1 0.00
Compressor 1733 72 0.20 39495 60 0.17 479583 71 0.19
Product Transport
Lst Reclaimer 5113 213 0.59 141597 215 0.60 1463123 217 0.59
Total 122517 5105 14.18 3199390 4868 13.67 33800818 5013 13.67
Coal Mill Coal Mill Main Drive 00:07 9764 485 17.58 03:19 267628 485 20.51 60:22 2282876 451 16.02
Coal Mill Fan 00:10 4488 223 8.08 08:22 124744 226 9.56 144:07 1280217 253 8.99
Material Transport 1225 61 2.21 38883 70 2.98 305446 60 2.14
Mill Auxilliary 00:10 1679 83 3.02 08:22 48483 88 3.72 144:07 558095 110 3.92
Coal Reclaimer
Compressor 1733 86 3.12 40900 74 3.13 488336 96 3.43
Total 18889 937 34.00 520638 943 39.90 4914970 971 34.50
Kiln Kiln Main Drive 6672 278 1.14 186820 277 1.21 2341852 320 1.43
Pre Heater Fan 52592 2191 8.99 1400508 2079 9.08 12675337 1732 7.73
Bag House Fan 11558 482 1.98 347962 516 2.26 4371777 597 2.67
Kiln Feed 11420 476 1.95 306709 455 1.99 3361460 459 2.05
Kiln Aux 1447 60 0.25 48319 72 0.31 528165 72 0.32
Coal Firing 5902 246 1.01 174566 259 1.13 1799200 246 1.10
Cooler Fans 30167 1257 5.16 888939 1319 5.76 10054799 1374 6.14
Cooler Aux 6230 260 1 180021 267 1.17 1833393 251 1.12
Compressor 2311 96 0 55033 82 0.36 651065 89 0.40
Spare 2
Total 128299 5346 21.93 3588877 5327 23.27 37617048 5140 22.95
Cement Mill CM Main Drive 00:09 105054 4377 12.24 01:34 3284493 4649 15.01 21:43 32719150 4640 15.78
CM Fan 00:37 56715 2363 6.61 12:50 1742484 2466 7.96 205:14 16366116 2321 7.89
Classifier 2154 90 0.25 143534 203 0.66 1432591 203 0.69
Clkr Extraction 1168 49 0.14 35026 50 0.16 326749 46 0.16
Aux & Flyash Silo 4638 193 0.54 139647 198 0.64 1270100 180 0.61
Mill Auxilliary 00:37 11553 481 1.35 18:40 298137 422 1.36 396:02 3042430 431 1.47
Compressor 5131 214 0.60 113103 160 0.52 1102193 156 0.53
Total 186413 7767 21.72 5756424 8148 26.31 56259329 7978 27.13
Packing Air Compressor 1768 0.20 48917 0.22 490763 0.24
Packer 1 2029 0.23 49996 0.23 486298 0.23
Packer 2 2171 0.24 61327 0.28 541299 0.26
Packer 3 1661 0.19 41035 0.19 424291 0.20
Spare
Total 7629 0 0.85 201275 0 0.92 1942651 0 0.94
Utilities Plant Services 8792 366 1.50 234217 348 1.52 2714393 371 1.66
Water Supply 1672 70 0.29 48787 72 0.32 573857 78 0.35
Miscellaneous 1466 61 0.25 42104 62 0.27 564085 77 0.34
Distribution
1433 60 0.24 39440 59 0.26 619818 0.38
Transformer Losses 85
Spare 1
Miscell To Power Plant 0 522 1 0.00 99959 14 0.06
Total 13363 557 2.28 364026 540 2.36 4372194 597 2.67

Total 480778 20211 95.72 13789622 20383 107.17 140647750 20234 102.59
Kiln Compressor 1
Kiln Compressor 2
Kiln Compressor 3
Kiln Compressor 4
C M Compressor 1
C M Compressor 2

Lighting Cement Mill

Lighting CCR
Lighting Raw Mill
Air Conditioned Cement Mill
Air Conditioned CCR
Air Conditioned Raw Mill
APDB Cement Mill
APDB CCR
APDB Raw Mill

Raw Mill SPRS

Cement Mill SPRS
CPP-Coal Handling
Main Transformer losses-CPP
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