Minor Project

Presentation
On
Innovative Design Of Modern Spanner Tool
GUIDED BY: Names & Roll no of Students
Mr. Mandeep Singh Hardeep Singh(762/17)
Assistant Professor Jasmeet Singh(766/17)
Department of Mechanical Engineering Pratham Sharma(778/17)
Ashish Chib(779/17)
Mohit Sharma(791/17)
 CONTENTS
• Introduction
• Design Process
• Literature Review
• Field Survey
• Problem Formulation
• Objective of the Research
• Software used in designing
• Solid Work Simulation
• Modern Spanners (Already in market)
• Design for New Spanner Tools
• Reference
 INTRODUCTION
• The Spanner is a hand-held tool used to tighten or loosen fasteners. It gives
a mechanical advantage in applying torque to turn objects. The tool is used
in turning rotary fasteners like nuts and bolts.

Fig 1: Spanner Tools

Different Types of Spanners:
1. Box-end Wrench
2. Combination Wrench
3. Pipe Wrench
4. Agriculture Wrench
5. Adjustable Wrench
6. Open-end Wrench
Different materials used

Mostly it’s made up from Chrome Vanadium Steel(G61500).Chromium

increases hardness and provides wear resistance whereas Vanadium provides
structural strength , ductility and toughness .And sometimes it is also made
from Carbon Steel(40C8).
Forging Process Use For Making Spanner
Drop forging is a steel shaping process whereby a heated steel billet is placed on a
lower die mold block, while an overhead, die-equipped ram hammer drives or
“drops” down, forcing the metal to fill the contours of the two die blocks is used for
making Spanners.

Fig 2: Forging process

 DESIGN PROCESS
The design process is an iterative process that ensures the compatibility of
design. The general design process includes six steps
• Recognition of need: Occurs when one recognizes the need of a solution to
a problem or situation.
• Problem definition: This step defines the problem to determine what
features a product will contain. Customer surveys also are taken.
Characteristics, cost, quality are all defined in this step.
• Synthesis: Research is done and preliminary ideas are given. If the same
product is available in the market, then unique and better approaches may
be taken into consideration.
• Analysis and optimization: The product gets analyzed constantly to
identify opportunities for optimization. Customer feedback is also solicited
so that production errors can be reduced and improved.
• Evaluation: This step involves design testing through a prototype of a
product. The quality and reliability of the product is also evaluated.
• Presentation: This step shows the final product drawings and specifications
and involves presentation of modules, 2D diagrams, and 3D diagrams.
Fig 3: Design Processes Flow Chart
 LITERATURE REVIEW
• Xiao Ping Chen (2011) :-Machinery industry changes with each passing
day, asking for the more and more importance of the machinery industry
performance. The innovative design needs to be used to tools designing for
improving the work more efficiency. Take the wrench product designing as
an example, this analyzes the issue of the mechanical products innovation,
applies the theories of innovation to a manual wrench innovative design and
puts forward the thought of the wrench innovative design scheme,
principles and the design process. In the end, the design scheme is
evaluated, which indicates that the innovative design approach can be
applied to a manual wrench design.
• Dheeraj Singh(2013):- The importance of machine industry is increasing
day by day asking for the enhancement of tool design to manifold the
efficiency. Design needs to be modified for the tool enhancement. The
"multi jaw spanner" product design could be taken as an example.
• Mohammed A.H.Ali:- The development of a novel automated engagement
intelligent spanner that is capable of autonomously changing its jaws’ size
according to the diameters of the bolt’s/nut’s heads. It is a complete
innovative system that involves the utilization of the vision system and
fuzzy logic to make decisions about the diameter of head of bolt/nut.
FIELD SURVEY

• FIELD SURVEY
Repair are required when parts are broken, bent, worn out our do not
meet specification. The information about the different problems will be
collected from different workshops of Maruti Suzuki Ltd., Peak Motor
and many other local shops where different types of cars and bikes are
repaired. Data from Honda cars and Hero bikes are also be collected
from their Work Shops and other local workshops etc.
PROBLEM FORMULATION
It is difficult to work on different Spanner tools at the same times it also
consume lot of time. Our proposed design will be easy to use , saves time and
money . As it is light in weight and compact and can be easily place in a two
wheeler or any other automobile as it will solve a lot of problem
domestically.
OBJECTIVE OF THE RESEARCH

1. To minimize the tools cost .

2. To design the compact tools.
3. To make the work easy for the user.
4. To increases the work efficiency.
SOFTWARE USED IN DESIGNING

Fig.4: Solid works software Interface

SOLIDWORKS

SolidWorks is a solid modeling computer-aided design (CAD) and computer-

aided engineering (CAE) computer program published by Dassault Systems,
that runs primarily on Microsoft Windows.
According to the publisher, over two million engineers and designers at more
than 165,000 companies were using SolidWorks as of 2019.Also, according
to the company, fiscal year 2019–2020 revenue for SolidWorks totaled
$4.5billion.
• WHAT IS SOLIDWORKS USED FOR?

SOLIDWORKS is used to develop mechanical system from beginning to

end. At the initial stage, the software is used for planning, visual imagination,
modeling, feasibility assessment, prototyping, and project management. The
software is then used for design and building of mechanical, electrical, and
software elements.
• Modeling technology

SolidWorks is a solid modeler, and utilizes a parametric feature-based

approach which was initially developed by PTC (Parametric technology
corporation) to create models and assemblies.
Parameters refer to constraints whose values determine the shape or geometry
of the model or assembly. Parameters can be either numeric parameters, such
as line lengths or circle diameters, or geometric parameters, such as tangent,
parallel, concentric, horizontal or vertical, etc. Numeric parameters can be
associated with each other through the use of relations, which allows them to
capture design intent.
• SOLIDWORK SIMULATION
SOLIDWORKS Simulation is an easy-to-use portfolio of structural analysis tools that
use Finite Element Analysis (FEA) to predict a product's real-world physical behavior
by virtually testing CAD models. The portfolio provides linear, non-linear static and
dynamic analysis capabilities.

Fig.5: Solid works FEA interface

MODERN SPANNERS (Already in market)

• There are many types of modern spanner already available in market. Some
of design shown in figure.

Fig.6: Different types of Modern

Spanner tools
 DESIGN FOR NEW SPANNER TOOLS
• Modern Spanner Tool is a advance version of the spanner tools, it has the
different sizes of the profile that can open different sizes of nut easily and make
the work of the mechanic easy.

Fig.7: Design of New Spanner tool

 References
• www.researchgate.net/publication/309417587_Research_Study_and_Analy
sis_of_Ergonomic_Design_of_Conventional_Wrench_Handle
• https://www.farinia.com
• https://www.researchgate.net/publication/270220133_Innovative
• https://www.researchgate.net/publication/272058468_Research_On_Mecha
nical_Wrench_Tool_Innovative_Design_Method
• https://link.springer.com/article/10.1007/s00170-018-3133-0
• https://wiki.co.in
• Workshop book by Swarn Singh
• https://www.researchgate.net/publication/341712325_Design_and_Analysis
_of_Electrical_Ergonomic_Bionic_Grip_Wrench
THANK YOU