A road is route or way on land between two places with a
smoothed or paved surface, made for traveling by motor vehicle, horse, cart, bicycle. A wide way leading from one place to another, especially one with a specially prepared surface which vehicles can use. HISTORICAL BACKGROUND OF ROAD The world's oldest known paved road was laid in Egypt some time between 2600 and 2200 BC. Stone-paved streets are found in the city of Ur in the Middle East dating back to 4000 BC. Brick-paved streets were used in India as early as 3000 BC. HISTORICAL BACKGROUND OF ROAD In 500 BC, Darius I the Great started an extensive road system for Persia (Iran), including the Royal Road, which was one of the finest highways of its time. In the 8th century AD, many roads were built throughout the Arab Empire. The most sophisticated roads were those in Baghdad, which were paved with tar. PAVEMENT LAYERS Below are given pavement layers which are from bottom to top. Sub grade Sub base Base course Binder course Surface course SUB GRADE The sub-grade is the ground below the road layers which is exposed once the ground has been dug out ready to build the road. The top level of this is termed the formation, that is why it is also called formation level. It is also known as the in situ material upon which the pavement structure is placed. The sub-grade layer of a pavement is, essentially, the underlying ground. It is also known as the "Formation Level", which can be defined as the level at which excavation ceases and construction starts. SUB BASE Sub base is the layer of aggregate material laid on the sub grade . It may be omitted when there will be only foot traffic on the pavement, but it is necessary for surfaces used by vehicles. Sub base is often the main load-bearing layer of the pavement. Subbase is often the main load-bearing layer of the pavement. Its role is to spread the load evenly over the subgrade. The materials used may be either unbound granular, or cement-bound. The quality of subbase is very important for the useful life of the road and can outlive the life of the surface, which can be scrapped off and after checking that the subbase is still in good condition, a new layer can be applied. Unbound granular materials are usually crushed stone, crushed slag or concrete, or slate. SUB BASE The most commonly used material for use in sub-bases are unbound material made from crushed rock, crushed concrete, recycled aggregates. It contains particles of various sizes, the percentage of each size being within a defined range. Up to 10% may be natural sand. BASE COURSE The base course in pavements is a layer of material that is constructed above the sub grad layer. Typical base course thickness ranges from 4 to 6 inches An aggregate is normally made from newly quarried rock. it is sometimes allowed to be made from recycled asphalt concrete and/or Portland cement concrete. BINDER COURSE Binder Course (known also as Asphalt Base course) is the Asphlatic layer beneath the surface course. The binder course helps distribute the load of traffic above onto the base course, which is usually a weaker material. It also provides a flat surface onto which the normally thinner surface course is laid. In new construction, typical thickness is between 45mm and 105mm. BINDER COURSE Thickness may vary considerably where a new binder course is laid to an existing road structure for strengthening purposes. Stone sizes used are 20, 28 or 40mm. The thicker the binder course, the larger the stone size. SURFACE COURSE Surface courses are laid in a wide range of bituminous materials, ranging in thickness from 20 to 40mm. The material selected is dependent on the anticipated traffic intensity. The two most commonly used surface materials are HRA and SMA. SURFACE COURSE Hot rolled asphalt(HRA) is a dense mixture of mineral aggregate, sand and bitumen. Normal thickness is 4cm with 2cm. There is high proportion of sand in the mix resulting in a low percentage of air voids when it is compacted. The surface providing better skid resistance. SURFACE COURSE Stone Mastic asphaltic Layer(SMA) is a dense wearing course material which was developed on the continent to overcome the issue of rutting due to the action of studded tyres on road surfaces. SMA is suitable for heavily traffic roads Stone mastic layer having Consistent appearance Durability Decreased road noise levels TESTS FIELD TESTS California Bearing Ratio Field Density Test LABORATORY TESTS Compressive Strenght Of Concrete Los Angeles Abrsion Test Bitumen Test CALIFORNIA BEARING RATIO The Clifornia Bearing Ratio is a penetration test for evaluation of the mechanical strength, bearing capacity of natural ground, sub grades and base courses beneath new road construction. The test is carried out with a plunger of known dimensions being forced into a sub grade sample either in the laboratory or on site. CALIFORNIA BEARING RATIO The load required to cause penetration of the plunger is measured at regular time intervals. The results are plotted on a graph. The higher the CBR reading, the stronger the sub grade. The lower the CBR, the weaker the sub grade. Usually CBR values of less than 3% are considered poor .and greater than 5% are good. CALIFORNIA BEARING RATIO The CBR rating was developed for measuring the load- bearing capacity of soils used for building roads. The harder the surface, the higher the CBR rating. FIELD DENSITY TEST Determine the density of natural or compacted soils using sand. The density of natural soil is needed for the determination of bearing capacity of soils. for the determination of pressures on underlying strata for the calculation of settlement and the design of underground structures. COMPRESSIVE STRENGTH OF CONCRETE The Compressive strength test is a laboratory test. This test gives an idea about all the characteristics of concrete. By this test one judge that whether Concreting has been done proper or not. COMPRESSIVE STRENGTH MACHINE LOS ANGELES ABRASION TEST The Los Angeles (L.A.) abrasion test is a common test method used to indicate aggregate toughness and abrasion characteristics. Aggregate abrasion characteristics are important because aggregate in road must resist crushing, degradation and disintegration in order to produce a high quality roads. BITUMEN TEST Bitumen is a mixture of organic liquids that is black, highly viscous, sticky product used for paving roads, waterproofing products (used in sealing roofs). There are many tests which are conducted to check the quality of bitumen. Bitumen is very important component of many construction sites like roads, highways. CAUSES OF ROAD FAILURE Roads are the basic needs of communications and it is most commonly used in our daily life for the travelling, transport and carriage. Due to its importance we should pay special attention to its each step while making a road. If we do not follow the safety measures given according to specification then we may face many problems about road failures. FATIGUE CRACKING Series of interconnected cracks caused by fatigue failure of the road surface under repeated traffic loading. In thin pavements, cracking initiates at the bottom of the HMA (hot mix asphalt) layer. Occures becouse of Increase in loading (e.g., more or heavier loads than anticipated in design) Inadequate structural design Poor construction (e.g., inadequate compaction). BLEEDING Bleeding occurs when the asphalt contains too much asphalt cement relative to the aggregate. In these cases, the asphalt cement tends to "bleed" thorough the surface. BLOW OUT A blowout is an extreme form of pothole that occurs when the base under the failure has completely failed, often leading the surrounding asphalt to "blow-out" along the edges. These types of failures suggest an underlying lack of support within the base structure itself. These repairs often require complete base reconstruction SINKHOLES Sinkholes are often the result of subsurface drainage that erodes the underlying support substructures of the pavement. Over time, this erosion results in a cavity underneath the pavement. RUTTING Rutting involves depressions in the pavement that occur within the wheel tracks of vehicles. This is usually due to insufficient load-bearing capability of the asphalt/base design within that area. RAVELING Raveling occurs when the stone aggregate that was originally part of the pavement begins to break free from its bonds with the asphalt. Typically this tends to occur on older pavements . Over time as more and more aggregate breaks free from the asphalt, the asphalt loses significant load-bearing capability and will begin to prematurely fail. SLIPAGE CRACK These types of cracks develop as a result of an overlay layer "slipping" across the underlying asphalt, resulting in cracks. These cracks often reveal themselves in stressed areas where traffic loading is increased due to either turning or stopping. s