Approved by Checked by Prepared by

MONTHLY PROGRAMME MAINTENANCE

Apr-07
Prod. Manager Chief.Eng Staff Eng.

Requested Finished
No Date Work Description Location Status
Dept Date Date Works hours

1 3 Apr'07 Change thermocouple machine no. 19 Injection Mold Prod 3 Apr'07 3 Apr'07 30 minutes Close

2 Apr'07 Cleanning conveying filter dryer Injection Mold Prod Apr'07 Apr'07 20 hours Close

3 11 Apr'07 Setting ultrasonic w elding 5TL Ultrasonic Welding Prod 10 Apr'07 10 Apr'07 20 minutes Close

4 11 Apr'07 Setting ultrasonic w elding XA 361 Ultrasonic Welding Prod 10 Apr'07 10 Apr'07 30 minutes Close

5 12 Apr'07 Cleanning strainer pipe machine no. 1 Injection Mold Prod 12 Apr'07 12 Apr'07 20 minutes Close

6 13 Apr'07 Change w ater valve machine no. 1 Injection Mold Prod 13 Apr'07 13 Apr'07 1 hours Close

7 13 Apr'07 Setting ultrasonic w elding 5TL Ultrasonic Welding Prod 13 Apr'07 13 Apr'07 9 hours Close

8 14 Apr'07 Cleanning strainer pipe machine no. 19 Injection Mold Prod 14 Apr'07 14 Apr'07 30 minutes Close

9 18 Apr'07 Cleanning strainer pipe machine no. 2 Injection Mold Prod 18 Apr'07 18 Apr'07 30 minutes Close

10 18 Apr'07 Change band heater machine no. 17 Injection Mold Prod 18 Apr'07 18 Apr'07 30 minutes Close

11 19 Apr'07 Check thermocouple machine no. 18 Injection Mold Prod 19 Apr'07 19 Apr'07 30 minutes Close

12 19 Apr'07 Cleanning strainer dryer no. 19 Injection Mold Prod 19 Apr'07 19 Apr'07 1 hours Close

13 20 Apr'07 Setting ultrasonic w elding XB 511 Ultrasonic Welding Prod 19 Apr'07 19 Apr'07 20 minutes Close

14 21 Apr'07 Repair pneumatic hose dryer no. 19 Injection Mold qc 21 Apr'07 21 Apr'07 30 minutes Close

15 21 Apr'07 Cleanning belt conveyor line 1 & 2 Conveyor Line Assy 21 Apr'07 21 Apr'07 6 hours Close

16 Apr'07 Daily check machine utility Utility Rooms Eng Apr'07 Apr'07 24 hours Close

17 23 Apr'07 Change band heater machine no. 7 Injection Mold Prod 23 Apr'07 23 Apr'07 30 minutes Close

18 23 Apr'07 Change fuse machine no. 17 Injection Mold Prod 23 Apr'07 23 Apr'07 10 minutes Close

19 24 Apr'07 Refill grease machine every month Injection Mold Eng 24 Apr'07 24 Apr'07 8 hours Close

20 24 Apr'07 Repair conveyor line 3 for electrical Conveyor Line Assy 24 Apr'07 24 Apr'07 20 minutes Close

21 26 Apr'07 Repair ultrasonic w elding 5TL Ultrasonic Welding Prod 25 Apr'07 25 Apr'07 1 hours Close

22 27 Apr'07 Maintenance chiller no. 1 & 2 for trouble Utility Rooms Eng 27 Apr'07 27 Apr'07 7 hours Close

23 30 Apr'07 Service compressor Utility Rooms Eng 30 Apr'07 30 Apr'07 3 hours Close

Total Estimated Time for Monthly Maintenance Programme : 307.800 second

 Approved Checked Prepared

Machine Problem 2006 ~ 2007 Manager Chief Engineer Staff Engineer

Quality Target : Average Down Time Machine Max 3%.

Issue Date 10-May-07

No. Month Oct-06 Nov-06 Dec-06 Jan-07 Feb-07 Mar-07 Apr-07 May-07 Jun-07 Jul-07 Aug-07 Sep-07

1 Total Prd. ( Pcs ) 544,544 763,614 648,102 667,207 625,957 717,115 576,356
2 Total Machine Time (Sec) 17,214,738 24,683,042 21,838,432 21,768,102 20,120,784 23,173,265 18,616,561
3 Down Time Machine (Sec) 77,400 374,400 1,044,000 846,000 459,000 359,700 307,800
4 Percentage ( % ) 0.45% 1.49% 4.56% 3.74% 2.23% 1.53% 1.63%

5 Target 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%

Percentage ( % )
Down Time Machine

12%

11%

10%

9%

8%

7%

6% Target = 3%

5%

4% 4.56% 3.74%

3% 2.23%
1.63%
2% 1.49% 1.53%
1% 0.45%

0%
Oct-06 Nov-06 Dec-06 Jan-07 Feb-07 Mar-07 Apr-07 May-07 Jun-07 Jul-07 Aug-07 Sep-07
Percentage ( % ) 0.45% 1.49% 4.56% 3.74% 2.23% 1.53% 1.63%
 Approved Checked Prepared

ACTIVITY PLAN
F.YEAR : 2007
Manager Chief Eng. Staff Eng.

DEPT./SECT.: ENGINEERING Issued date : 10-5-2007

TARGET :

Memenuhi target Down Time yang disebabkan oleh masalah mesin 3%

ACTION PLAN : :Plan :Actual

No Item Activity Plan PIC Apr'06 May Jun Jul Aug Sep Oct Nov Dec Jan'08 Feb Mar Remarks
1 Remake list Work Membuat list dari setiap work order yang masuk Teddy Plan
Order sehingga memudahkan penghitungan prosentase Actual
down time

2 Review for Mereview laporan maintenance daily dari setiap Teddy Plan
maintenance report equipment dan mesin (dari departemen yang Actual
bersangkutan) dan melakukan analisa untuk
perawatan berkala

3 Preventive Melakukan perbaikan terhadap masalah yang Month

Maintenance timbul pada mesin tanpa mengganggu jalannya Teddy 3 Mth
produksi 6 Mth

4 Utility Plan Merencanakan perawatan berkala bagi mesin-mesin Elect

utility seperti compressor, chiller, pump, dan electrical Teddy Comp
sehingga dapat mendukung proses produksi Chiler

5 Spareparts Machine Membuat list spareparts mesin untuk menghindari Update

kerusakan mesin yg memakan waktu perbaikan lama Check