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BME Lab

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Drum Brake Vs Disc Brake

By,
Yash Sorathiya

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What is brake?

A Brake is a device by means of which


artificial frictional resistance is applied to
a m o v i n g m a c h i n e m e m b e r, i n o r d e r t o
retard or stop the motion of a machine.

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Drum Brake
Or Internal Expanding Shoe Brake

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Construction
• An internal expanding shoe brake consists of two
shoes as shown in figure.
• The outer surface of the shoes are linked with some
friction material to increase the coefficient of friction
and to prevent wearing away of the metal.
• Each shoe is pivoted at one end about a fixed
fulcrum and made to contact a cam at the other end.

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Working

• When brake is applied, the cam rotates, So that shoes are pushed
outwards against the rim of the drum.
• The friction between the shoes and the drum produces the braking
torque and hence reduces the speed of the drum.
• The shoes are normally held in position by a spring as shown in
figure.
• The encloses the entire mechanism to keep out dust and noisture.

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Advantages Master title style
Disadvantages

Advantages Disadvantages
• Low
Simple
braking
Design.
force compared to disc brake.
• Brakes
Fewer Parts.
fade when the driver applies them for prolonged time.
• The
Easybrake
and cheaper
shoe lining
to manufacture.
made of asbestos is harmful to humans.
• Non-asbestos
Low maintenancelinings
cost.
catch moisture, causing the brakes to grab
• suddenly.
Comparatively longer life.
• When wet, the braking grip reduces considerably.

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Disc Brake

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Construction
• Car Disc brake system are made up of the rotor, brake
pads, pistons and caliper.

• Caliper is housing that fits over the rotor and holds the
brake pads and pistons, as well as contains ducting for
fluid.

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Working
• When the brake pedal is pressed, the high
pressure fluid from the master cylinder
pushes the piston inside.
• The piston pushes the brake pad against
rotating disc.
• As the inner brake pad touches rotor, the
fluid pressure exerts further force and the
caliper moves inward and pulls outward
brake pad towards the rotating disc and it
touches disc.
• Now both the brake pads are pushes the
rotating disc so that a large amount of
friction is generated in between the pads
and rotating disc and slows down the
vehicle and finally stops.
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Advantages Master title style
Disadvantages

Advantages Disadvantages

• It is lighter than drum brakes. • It is costlier than drum brakes.


• It has better cooling. • Higher pedal pressure required for stopping
vehicle
• It offers better resistance to fade.
• It provides uniform pressure distribution.
• The replacement of brake pads are easy.

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Comparison Master title
Drumstyle
and Disc Brake
Disc Brake Drum Brake
1 Simple in design and construction. Not so simple in design and construction.
2 Disc brakes weigh less. Drum brakes will weigh more.
3 Friction surfaces are directly exposed to Friction surfaces are not directly exposed to
atmospheric cooled air. atmosphere so cooling is less effective.
4 Very easy to replace friction pad. The brake lining have to be either riveted or fixed with
adhesives to brake shoes.
5 They have better water recovery. In wet condition, water gets into shoe causing the
linings to loose frictional contact.
6 Initial cost is high. Initial cost is low.
7 Poor parking brake performance. They make excellent parking brakes.
8 They have self adjusting ability. These need either manual or automatic brake
adjustment.
9 Frictional area of pads is very less. Frictional area of shoes is about 4 times that of disc
brakes. Therefore, the pressure intensity required is
less.

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Thank You

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