MATERI TRAINING

PROVISION OF SOLAR PV SYSTEM PACKAGE

CONTRACT NO / PO NO. : 4600012782 / 4500610167

 SUMMARY

- INTRODUCTION
- BLOCK DIAGRAM
- EQUIPMENT DRAWING
- STARTUP PROCEDURE
- NORMAL SHUT DOWN PROCEDURE
- CHARGING PROCEDURE (DEG)

- Additional :
- Reset Ah Value
- Reset %SOC
- NOTES & QUESTION
 INTRODUCTION

- WHP-C EQUIPMENT LIST

- 46 set PV Module System #1
- 26 set PV Module System #2
- 7 set Solar Array Junction Box Enclosure / SAJB
- 4 set SCC Panels
- 3 set Battery Unit
- 1 set 24 VDC DB
- 1 set 24 VDC Motor DB
- 1 set Battery Charger Unit
- 1 set BMS
- 1 set 400 VAC DB
- 1 set Lighting Panel
 INTRODUCTION

- WHP-D EQUIPMENT LIST

- 46 set PV Module System #1
- 16 set PV Module System #2
- 6 set Solar Array Junction Box Enclosure / SAJB
- 3 set SCC Panels
- 3 set Battery Unit
- 1 set 24 VDC DB
- 1 set 24 VDC Motor DB
- 1 set Battery Charger Unit
- 1 set BMS
- 1 set 400 VAC DB
- 1 set Lighting Panel
 BLOCK DIAGRAM

- WHP-C
- SEE UPD-LEN-G8-GE-SL-8001 Rev 01 SHEET 5 OF 53
- WHP-D
- SEE UPD-LEN-G8-GE-SL-8001 Rev 01 SHEET 6 OF 53
 EQUIPMENT DRAWING

- PV MODULE

Reff : UPD-LEN-G8-GE-GA-7001
 EQUIPMENT DRAWING

- SOLAR ARRAY JUNCTION BOX / SAJB (SOLAR COMBINER)

Reff : UPD-LEN-G8-GE-GA-7002
 EQUIPMENT DRAWING

- SOLAR CHARGE CONTROLLER (SCC)

Reff : UPD-LEN-G8-GE-GA-7003
 EQUIPMENT DRAWING

- BATTERY UNIT

Reff : UPD-LEN-G8-GE-GA-7004
 EQUIPMENT DRAWING

- 24 VDC DISTRIBUTION BOARD

Reff : UPD-LEN-G8-GE-GA-7005
 EQUIPMENT DRAWING

- 24 VDC MOTOR DISTRIBUTION BOARD

Reff : UPD-LEN-W3-GE-GA-7005 & UPD-LEN-W6-GE-GA-7005

 EQUIPMENT DRAWING

- BATTERY CHARGER UNIT

Reff : UPD-LEN-W3-GE-GA-7009
 EQUIPMENT DRAWING

- BATTERY MONITORING UNIT

Reff : UPD-LEN-W3-GE-GA-7006
 EQUIPMENT DRAWING

- 400VAC DISTRIBUTION BOARD

Reff : UPD-LEN-W3-GE-GA-7007
 EQUIPMENT DRAWING

- LIGHTING PANEL

Reff : UPD-LEN-W3-GE-GA-7008
 START UP PROCEDURE

1. Load Isolation

- 1. Ensure the main isolator on the 24Vdc DB / 860-ED-01 is in the off

position
- 2. Ensure the main isolator on the 24Vdc Motor DB 860-ED-02 is in the
off position
 START UP PROCEDURE

2. Solar Panel Isolation

- 1. On each Solar Charge Controller enclosure, place the 2 x solar

combiner isolators in the off position
- 2. On each Solar Charge Controller enclosure, ensure the main isolator in
the off position
 START UP PROCEDURE

3. Switch On Battery Unit System #1

- 1. Place the override switch in the override position

- 2. Place the reset switch in the reset position and hold
- 3. Move the isolator handle fully to the off position and then to the on
position
- 4. Release the reset switch
- 5. Repeat step 1 to 4 for each battery unit 864-EB-1A & 864-EB-01B
- 6. Place the main isolator on the SCC 864-EF-01 & 864-EF-02 in the on
position
Note: RB1A, RB1B, RB2A, RB2B, and RB3 have been bypassed as per requested due to SAKA’s ESD philosophy. See UPD-LEN-G8-GE-SL-8001, sheet
23, 37 and 51
 START UP PROCEDURE

4. Switch On Battery Unit System #2 / 864-EB-02

- 1. Place the override switch in the override position

- 2. Place the reset switch in the reset position and hold
- 3. Move the isolator handle fully to the off position and then to the on
position
- 4. Release the reset switch
- 5. Place the main isolator on the SCC 864-EF-03 & 864-EF-04 in the on
position
Note: RB1A, RB1B, RB2A, RB2B, and RB3 have been bypassed as per requested due to SAKA’s ESD philosophy. See UPD-LEN-G8-GE-SL-8001, sheet

23, 37 and 51
 START UP PROCEDURE

4. Switch On BMS Supply 864-BMS-01

- If the BMS is not on, energise the 400Vac DB / 860-ED-03, and place the
handle for BMS in the on position.
 START UP PROCEDURE

4. Switch on 24Vdc loads

- 1. Wait for HMI display on BMS enclosure to boot up, prior to switching on
loads.
- 2. Check volt meter on 24Vdc DB / 860-ED-01, to ensure voltage is within 21V
– 28V range.
- 3. Place the main isolator on the 24Vdc DB / 860-ED-01 is in the on position.
Power on lamp should come on.
- 4. Check volt meter on 24Vdc Motor DB / 860-ED-02, to ensure voltage is
within 21V – 28V range.
- 5. Place the main isolator on the 24Vdc Motor DB / 860-ED-02 is in the on
position. Power on lamp should come on.
 START UP PROCEDURE

5. Switch on Solar Charging / SCC

- 1. Place combiner supply 1 isolator in on position.
- 2. Place combiner supply 2 isolator in on position.
- 3. Repeat step 1 and 2 for each 864-EF-01, 864-EF-02, 864-EF-03, 864-EF-04
 NORMAL SHUTDOWN PROCEDURE

1. Switch off Solar Charging / SCC

- 1. Place combiner supply 1 isolator in off position.
- 2. Place combiner supply 2 isolator in off position.
- 3. Place the main isolator on the SCC in the off position
- 4. Repeat step 1 to 3 for each 864-EF-01, 864-EF-02, 864-EF-03, 864-EF-04
 NORMAL SHUTDOWN PROCEDURE

2. Switch off 24Vdc loads

- 1. Place the main isolator on the 24Vdc DB / 860-ED-01 is in the off position.
- 2. Place the main isolator on the 24Vdc Motor DB / 860-ED-02 is in the off
position.
 NORMAL SHUTDOWN PROCEDURE

3. Switch Off Battery Unit System #1

- 1. Move the isolator handle fully to the off position

- 2. Repeat step 1 for each battery unit 864-EB-1A & 864-EB-01B
 NORMAL SHUTDOWN PROCEDURE

4. Switch Off Battery Unit System #2 / 864-EB-02

- 1. Move the isolator handle fully to the off position

 CHARGING PROCEDURE (DEG)

1. Switch on AC supply / 860-ED-03

- 1. Check phase to N voltage for each phase by placing the meter selector
switch in the L1-N / L2-N / L3-N respectively. Ensure that the voltage is
230V ±5% prior to switching on power
- 2. Energise the 400Vac DB / 860-ED-03
- 3. Switch on breakers for Charger 1, Charger 2, Charger 3, Load PSU’s,
Change Over Switch and BMS.

- Note: To ensure batteries can be charged from battery charger, battery isolators have to be on.
- For charging system 1, both battery 1A & 1B battery isolators have to be on.
- For charging system 2, battery 2 battery isolator has to be on.
- Also the respective battery MCB’s in the battery protection enclosures have to be on.
- The battery MCB’s on the SCC’s have to be on.
 CHARGING PROCEDURE (DEG)

2. Starting battery charger

- 1. Place the changeover switch handle in the position for the system you
wish to charge, System 1 / System 2.
To select a system for charging, turn the handle, such that
the tip of the handle points to,
the to be selected system label.
System 1: For charging Batteries 1A & 1B
System 2: For charging Battery 2

2. Select Charging ‘on’ on the BMS panel. Battery

charging will commence automatically.
 CHARGING PROCEDURE (DEG)

3. Stoping battery charger

- 1. Select Charging ‘off’ on the BMS panel.

2. Turn the handle Change Over Switch, such that the tip
of the handle points to OFF position

3. Switch off 860-ED-03 breakers for Charger 1, Charger

2, Charger 3, Load PSU’s, Change Over Switch and
BMS.
 RESET Ah VALUE

1. Open the cover of Ex ‘d’ enclosure x64-BMS-01

2. Press F5 button. The right side screen will appear
3. Tap Ah VALUE SETTING
4. Tap input form of desired battery unit to be reset.
Numbered input button will appear.
5. Input Ah Value
6. Press OK
7. Tap “xx Reset Ah” button once and wait 2 seconds.
8. Tap “xx Reset Ah” button once after 2 seconds.
9. Tap “RETURN” button
10. Wait 60 seconds
Warning: This operation requires the Ex d BMS enclosure to be opened while systems are energized. This shall only be done by a
competent engineer, when it is safe to do.
 RESET Ah VALUE

Warning: This operation requires the Ex d BMS enclosure to be opened while systems are energized. This shall only be done by a
competent engineer, when it is safe to do.
 RESET %SOC

1. Open the cover of Ex ‘d’ enclosure x64-BMS-01

2. Press F5 button. The right side screen will appear
3. Tap Ah VALUES SETTINGS
4. Tap “xx Reset SOC” button once and wait 2 seconds.
5. Tap “xx Reset SOC” button once after 2 seconds.
6. Tap “RETURN” button
7. Wait 60 seconds.

Warning: This operation requires the Ex d BMS enclosure to be opened while systems are energized. This shall only be done by a
competent engineer, when it is safe to do.
 NOTES & QUESTION

Kasus 1 :
Kapasitas charger

DEG Charger System A

Kapasitas Charger : 163 A x 24 VDC x 2 = 7824 Wat
Kapasitas Load PSU : 40 A x 24 x 2 = 1920 Watt
Total : 9744 Watt
 NOTES & QUESTION
Kasus 2 :
DEG Charger System #1
964-ER-01-1 964-ER-01-2 964-ER-01-3 964-PSU-01

960-ED-01

960-ED-02

964-COS-01
 NOTES & QUESTION
Kasus 2 :
DEG Charger System #1
964-ER-01-1 964-ER-01-2 964-ER-01-3 964-PSU-01

960-ED-01

960-ED-02

964-COS-01
 NOTES & QUESTION
Kasus 2 :
DEG Charger System #1
 NOTES & QUESTION
Kasus 3 :
 NOTES & QUESTION
Kasus 3 :
 NOTES & QUESTION
Kasus 3 :
 CHEAT SHEET
N
TAG NUMBER JCE’S TAG NUMBER DESCRIPTION NO TAG NUMBER JCE’S TAG NUMBER DESCRIPTION
O
BATTERY CHARGER
SOLAR CHARGE 8   5565-EXBU
1 864-EF-01 5568-ESCC UNIT
CONTROLLER

SOLAR CHARGE Battery Charger

2 864-EF-02 5568-ESCC   864-ER-01 5531-EXBC
CONTROLLER Enclosure 1
SOLAR CHARGE
3 864-EF-03 5520-ESCC Battery Charger
CONTROLLER   864-ER-02 5630-EXBC
Enclosure 2
SOLAR CHARGE
4 864-EF-04 5519-ESCC
CONTROLLER Battery Charger
  864-ER-03 5531-EXBC
24 VDC Enclosure 3
5529-EXDS
5 860-ED-01 ( 5572-EXDE, DISTRIBUTION
5573-EXDS )
  864-PSU-01 5611-ELPE Load PSU
BOARD
  864-COS-01 5610-ECSE Change Over Switch
5615-EMDU
(5577-EMDE, 24 VDC MOTOR
5578-EMDE,
6 860-ED-02 DISTRIBUTION
5579-EMDE,
5616-EMDE, BOARD
5617-EMDE)

5530-EXDE
(5581-EXDE,
5582-EXDE, 400 VAC
7 860-ED-03
5583-EXDE, DISTRIBUTION UNIT
5606-EXDE,
5607-EXDE)
 CHEAT SHEET
NO TAG NUMBER JCE’S TAG NUMBER DESCRIPTION NO TAG NUMBER JCE’S TAG NUMBER DESCRIPTION
BATTERY
11 864-EB-01B 5609-EXBU BATTERY UNIT 01B
9 864-BMS-01 5570-EBMU MANAGEMENT
SYSTEM Battery Breaker
  864-EB-03B 5524-EXBI
Enclosure
  864-BMS-01 5526-EBME BMS Enclosure
Battery Interface
E/I Interface     5624-EBME
  864-EP-01 5527-EXIE Enclosure
Enclosure
Battery Protection
10 864-EB-01A 5561-EXBU BATTERY UNIT 01A     5563-EBPE
Enclosure
Battery Breaker Battery Unit Terminal
  864-EB-03A 5524-EXBI     5627-BCEE
Enclosure Enclosure

Battery Interface 12 864-EB-02 5621-EXBU BATTERY UNIT 02

    5562-EBME
Enclosure Battery Breaker
  864-EB-04 5648-EXBI
Enclosure
Battery Protection
    5563-EBPE
Enclosure Battery Interface
    5625-EBME
Enclosure
Battery Unit Terminal
    5627-BCEE Battery Protection
Enclosure     5649-EBPE
Enclosure

Battery Unit Terminal

    5627-BCEE
Enclosure
TERIMA KASIH