MEMS 5705

Wind Energy Systems

Washington University

Dr. David A. Peters

Spring 2017

1
 Dr. David A. Peters
McDonnell Douglas Professor
of Engineering

Dept. of Mechanical Engineering

& Materials Science

Washington University in St. Louis

2
Prerequisite: Differential Equations

Text: Wind Energy Explained, Theory, Design and Application by

J. F. Manwell, Second Edition, J. G. McGowan and
A. L. Rogers, John Wiley & Sons, Ltd, (UK).

Grading: Attendance, homework, exam, projects, reports

Contact Information: 935-4337, dap@wustl.edu

Urbauer 314G

3
 Taxonomy and Current Market
Self study: Text (pp. 8-10)

Primarily Horizontal Axis Wind Turbines (HAWT)

Upwind Downwind

Upwind and downwind turbines (p.3) 4

Horizontal Axis Windturbine (HAWT)

Current market ~ almost all are HAWTs

with two or three blades.
Three-blade machines are being slightly
favored. (Number of blades and other
design issues ~ to be treated later.)
Some machines now at 7 MW
(100,000 60-watt light bulbs).

5
HAWT and its Components

(p. 4)
6
From aerodynamics considerations almost
all towers of current utility HAWTs have a
circular cross section

7
8
Nacelle
9
10
 National Capacity Growth
Year Net Capacity Cumulative
Additions Capacity
1981-1933 240 240
1984-1986 982 1,222
1987-1989 181 1,403
1990-1992 181 1,584
1993-1995 119 1,703
1996 1 1,704
1997 8 1,712
1998 142 1,854
1999 659 2,472
2000 67 2,539
2001 1,692 4,231
2002 456 4,687
2003 1,662 6,349
2004 374 6,723
2005 2,424 9,147
2006 2,427 11,574
2007 5,333 16,907
2008 8,503 25,410
2009 6,988 32,398
2010 7,869 40,267
2011 6,649 46,916
2012 13,091 60,007
2013 1,103 61,110
2014 4,767 65,877
2015 8,598 74,471

The slight drop-off from 2008’s record 8,503 MW was the result of the credit crisis that hit project financing hard
and the devaluation of the production tax credit (i.e., corporations were not making profits and so they had no
need for the tax credits) Project activity picked up after the first half of the one year.
Source: US Department of Energy
11
 80000
The slight drop-off from 2008’s record 8,545 MW was the
result of the credit crisis that hit project financing hard and
70000 the devaluation of the production tax credit (i.e.,
corporations were not making profits and so they had no
need for the tax credits) Project activity picked up after the
60000 first half of the next year.
Private communication: Carl Levesque , AWEA , December
7, 2009
50000
Capacity (MW)

40000
Net Capacity Additions
Cumulative Capacity

30000

20000

10000

0
33 86 89 92 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
-19 -19 -19 -19 -19 19 19 19 19 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
81 84 87 90 93
19 19 19 19 19

Year 12
 Cumulative Capacity
80000
70000
Installed capacity [MW]

60000
50000
40000
Cumulative Capacity
30000
20000
10000
0
933 992 997 000 003 006 009 012 015
-1 0-1 1 2 2 2 2 2 2
81 9
19 19

13
 A time line of Wind Machine Milestones
( Based on Sustainable Energy, Choosing Among Options, J.W. Tester
et al. , MIT press, Cambridge, MA, 2005)
~ 400 Reference to wind-driven Buddhist prayer wheels

1200-1850 Golden age of windmills in western Europe, totaling perhaps 10,000

in England, 18,000 in Germany, 9,000 in Holland, and 50,000 overall

1850-1930 Heyday of the small multi-blade wind machine in the US

Midwest—as many as six million units installed

1933 Krasnovsky builds a 100 KW wind machine in the Russian

Crimea, near Yalta

1973 The oil energy crisis inspires new interest in alternative energy
sources

1974-1980 US Federal Large Wind Turbine Program

1976 US Energy Research and Development Administration

(ERDA) small wind machine development program

1981-2009 Wind Turbine Boom-Bust-Green Energy era

14
Buddhist Prayer Wheels

Dutch Windmill

US Farm Windmill

15
1981-1993 Wind turbine boom in California: more than 12,000 units installed.
1985,1986 US and California tax credits for wind projects expire, respectively.
1991 First commercial offshore wind farm, Vindeby, Denmark.
1996 Kenetech Windpower (US Windpower), largest US and world
manufacturer, declares bankruptcy, [assets sold to Enron Wind, then
acquired by GE Wind].
1990-2000 Megawattage of installations in Europe grows at ~20%/year
1998-1999 European manufacturers open wind turbine factories in US and
China.
2004 RE-Power (Germany) 5 MW, 126m-dia HAWT (now 7 MW).

2007 US Department of Energy (DOE) announces goal and program to

further WT development. (details to follow).

2008-2016 US and European Wind booms.

16
WORLD WIND POWER CAPACITY

PR China - 33.6%
USA - 17.2%
Germany - 10.4%
India - 5.8%
Spain - 5.3%
United Kingdom - 3.1%
Canada - 2.6%
France - 2.4%
Italy - 2.1%
Brazil - 2%
Rest of the world - 15.5%

17
18
Sun-Sentinel, August 26, 2007
In a recent report, the DOE said the
nation’s wind-power capacity increased by
27 percent in 2006, and that the United
States had the fastest-growing wind-power
capacity in the world in 2005 and 2006. Still,
despite wind farms now operating in 36
states, wind accounts for less than 1
percent of the U.S. power supply.
[Now up to 3.8%.]
19
2008 – 2016 Green Energy Era
WT boom times all over the world  Europe, US, India,
China, Australia, New Zealand
 In the US, unprecedented federal and state government
support to further WT development (tax credit, research
funding, development grants and loans to industries)
 Emergence of WT- technician training programs through
community colleges
 By end of 2015, U.S. had 74,471 MW installed power,
which is 4% of U.S. total. [Could be 20% by 2030, 25%
by 2035, 30% by 2050.]
 Denmark is now 41.1% wind, 50% by 2020

20
December 14, 2009 (Wall Street Journal)

DOE Outpaces Venture in Cleantech Investments

The federal government through DOE, has taken a large

role in the shaping of the clean energy sector. DOE plans
to either lend or grant more than $40 billion to companies
working on clean technology and, to that end, in the first
nine months of 2009, the agency has allocated $ 13 billion
to business developing everything from electric vehicle
and the batteries that power them, to wind turbines and
solar panels. In comparison, venture capital firms have
invested $ 2.68 million in clean energy technology in the
same period of time.
21
 COMPARISON OF WIND CAPACITY
WITH MISSOURI POWER PLANTS
Wind: 74,500 Megawatts in U.S.––2015
Present Power Plants in Missouri
Labadie Coal Fired Plant: 2,400 MW
(U.S. wind = 31 Labadies)
Callaway Nuclear Plant: 1,100 MW
(U.S. wind = 68 Callaways)

22
 COMPARISON OF INSTALLATION
COSTS FOR VARIOUS POWER PLANTS
$/kW

23
COMPARISON OF POWER GENERATION
COSTS FOR VARIOUS POWER PLANTS

24
Wind Turbine Pioneers

25
Palmer Cosslett Putnam
 The first to demonstrate the development of large wind
turbines and related applications to electricity grid, some
ten years before the rural electrical program.
 Putman collaborated with Morgan Smith Company ( a
water turbine manufacturer in Pennsylvania) and with a
public service company  In October 1941, the wind
turbine was installed on a hill of the state in Vermont
(Grandpa’s Knob).

26
Smith-Putman WT
 53.3 m Rotor Dia
 2 Stainless Steel blades with rotor flapping hinges
 1.25 MW Rated Power
 35.6 m Tower height
 Operated for 4 years (1941-1945) and “fed electricity into
the utility grid of central Vermont Public Service Co.”
Generated 1250 kW of electrical power.
 1945  rotor blade fracture due to lack of preventive
repair  lack of funding, wartime

27
 Putman Investigated large diameter (175-225 ft
or 53.3 – 68.5 m) wind turbines ; his results
(1942) are “remarkable when compared with
currently prevailing opinions.”
 Text p.16 , last paragraph, “In the United States,
the most significant early large turbine was the
Smith Putman machine , built at Grandpa’s Knob
in Vermont in the late 1930 (1941?)

28
“In 1939 the directors of the S. Morgan Smith
Company, manufacturers of hydraulic turbines,
decided to explore the possibilities of large-scale
wind turbines as an additional source of power,
and as a means of diversifying their product. To
harness the power in the wind on a large scale
required a knowledge of the habit of the wind,
about which science had little to say to us. To enter
the field would require basic research.”

(Foreward, Putman Power of the Wind, G. W. Koeppl,

von Nostrand Rheinhold, 1982, Part 1(2nd Edition))
29
 “In six years of design and testing
of the 175-foot, 1250-kilowatt
experimental unit on Grandpa’s Knob
near Rutland Vermont, in winds up to
115 miles per hour, we have satisfied
ourselves that Putman’s ideas are
practical . . .”
November, 1946
(Foreword, Ibid)

30
 In 1939, based on 1937 prices
Estimate: (Ten 1500 kW units)
Estimate :$ 190 /kW
Affordable: $125 /kW
 Abandoned!
(Putman Power of the Wind, Ibid.)

31
(see text, p18)

32
 U = U (wind velocity)
(details to follow)

U = Assumed uniform, m/s

P = Available Power based on U

An air mass moving toward a HAWT

33
 mass

 
  (Kg/s)

 
(Nm)

d( )
Power (Nm/s or Watt)

  power density  

34
Three Wind Speeds

=13 m/s)

(p.53)
35
(p.53)
36
Our wind turbine

250
P, kW

4 15 25
U (m/s)

37
 An example
Site (A)
15

U (m/s)

4 8 12 24 Hours

30 Site (B)

U (m/s)

4 8 12 24 Hours

38
 Site (A)
15

U (m/s)

Hours
4 8 12 24

30 Site (B)

U (m/s)
Hours
4 8 12 24

250

P, kW Our turbine

4 15 25
U (m/s) 39
 In one day, our turbine in site A will give

250 x 24 = 6000 kWh

And in site B it will give 0 (zero) units of

energy!

40
 

41
For later reference

 ”

42
43
  γ

44
MODERN ADVANCES

45
RE Model (October 2004)
Design  
Technical Data
 
Rated Power 5,000 kW
Cut-in Wind Speed 3.5 m/s
Rated Wind Speed 13 m/s
Cut-Out Wind Speed
Offshore Version 30 m/s
Onshore Version 25 m/s
Rotor/Hub height
Diameter 126 m
Height 120 m
Speed Range, normal approx. 7-12 rpm
operation
Mass
Rotor approx. 120 t
Nacelle (without rotor) approx. 290 t
46
47
48
49
Energy Units

50
  

51
 U.S. Customary SI (metric)

1 ft.lb (energy) 1.356 J

1 ft. lb/s (power) 4.448 kg.m/s

1 hp = 550 ft-lbf/sec 745.7 W

52
 A future of considerable promise
(Federal and State incentives)

Rated rapacity: 50 kW 300 kW 759kW 1000 kW 2000 kW 5000 kW 5000 k W Washington Post- 2010
Rotor diameter: 15m 34 m 48 m 60 m 72 m 112 m 126 m Monument 120 -150 m?
Tower Height: 25 m 40 m 60 m 70m 80 m 100m 120 m
120 m 170 m
(Based on Fig. 1.15, p.18)

53
 Mechanical – Electrical Conversion Chain Efficiency
(based on “wind turbines” Erich Hau, Springer, 2006)
  Bearings   Gearbox  Generator
Dynamic  
Power
Wind power
 
  .934

 Frequency  Harmonic  Transformer

Converter filters

 
  .94

Grid

  40%
54
Examples
  

55
Power in the wind and power
delivered to an electrical grid
  

56
Power = Power delivered to the grid
  

COP = overall efficiency

57
If not stated otherwise
 

Cp≤ 45%

58
Some Aspects of Construction
and Maintenance

59
Transportation of a tower-based section
for the Repower 5 MW Machine

60
Offshore wind turbine with helicopter supply platform in the
Horns Rev wind farm
(Vestas)

61
Hub and blade junction at end of turbine nacelle.
Human subject demonstrates size of the device.

Fig 12.6. Image credit: Ellie Weyer.

Appears in F. Vanek & L. Albright (2008), Energy Systems Engineering:
Evaluation & Implementation, p.336. Used with permission.
62
Access to the turbine nacelle via doorway and stairwell inside the tower

Fig 12.7. Image credit: Ellie Weyer.

Appears in F. Vanek & L. Albright (2008), Energy Systems Engineering:
Evaluation & Implementation, p.336. Used with permission.
Some Aspects of Air Density,
Mean Wind at Tower Height

64
(m)

65
66
67
Revisiting Mean Wind Velocity U

68
(p. 41)

69
70
HIGH-ALTITUDE TETHERED WIND TURBINES

71
72
 Wind speed variation with Height

(2.36)
p. 46

(“a highly variable quantity.”, p.46)

 varies with elevation, time of day, season, nature of

terrain, wind speed, temperature.

73
 elevation
(p. 47) ,  = 1.225 kg/m3

1/7 * 0.3
5.58 5.85 6.95
P/A (W/m2) 106.4 122.6 205.6

% increase over 10 m 39.0 62.2 168.5

* α = 1/7 is widely used

74
Example

an appreciable increase.
Tower height (z) is a very important parameter.
Increasing z is not straightforward!

75
Concluding Remarks on WE
and its Development

76
 Sustainable Energy Development
We accept the well-known definition of
Brundtland, Chairman, World Commission of
Environment and Development :
Our Common Future, Oxford University Press,
New York, 1987.  
“…development that meets the needs of the
present without compromising the ability of
future generations to meet their own needs.”

77
 With the current and expected tax credits -- for directly
harnessing wind energy and reducing “greenhouse gas”
emissions -- electrical energy generation through wind
farms is the best candidate in providing at least 25% of
U.S. electricity by 2035.
Remarks :
- Large diameter (> 100 m) wind turbines have been
successfully developed on both offshore and on-land wind
farms (e.g. REpower 5 MW , 126m dia)
- Denmark generated 20% of its electricity by
harnessing wind energy in 2005. By 2012, the percentage
was up to 30%, by 2015 it was 41%. This percentage has
been steadily increasing and will reach 50% by 2020.

78
Even among the green-energy options, WE is the most deserving

79
 Wind Out of Their Sails
Opposition to a project off Cape Cod poses big questions
for offshore wind farms in the U.S.
“For nations such as Denmark, Germany, and the Netherlands, which depend
on wind power to supply an increasingly large fraction of their electricity
demand, the high winds in shallow waters offshore have become an attractive
resource. Indeed, according to the European Wind Energy Association, a trade
group based in Brussels, there is more than 600 megawatts of offshore wind
turbine capacity around Europe, including a 166 MW from off the southern
coast of Denmark.”

“The situation in the United States is quite different. At present, there are no
offshore wind farms and, unlike the sustained European commitment to wind
power, support from federal and state governments is much like the wind itself:
periodic and unreliable. Thanks to the frequently shifting tax and regulatory
environment, wind turbines are generally built in quick bursts. For instance,
2,424 MW of wind power capacity was built in 2005, but only 372 MW the year
before.” Ref. ASME Mechanical Engineering, vol. 128 , No.6 , June 2006
80
 National Capacity Growth
Year Net Capacity Cumulative
Additions Capacity
1981-1933 240 240
1984-1986 982 1,222
1987-1989 181 1,403
1990-1992 181 1,584
1993-1995 119 1,703
1996 1 1,704
1997 8 1,712
1998 142 1,854
1999 659 2,472
2000 67 2,539
2001 1,692 4,231
2002 456 4,687
2003 1,662 6,349
2004 374 6,723
2005 2,424 9,147
2006 2,427 11,574
2007 5,333 16,907
2008 8,503 25,410
2009 6,988 32,398
2010 7,869 40,267
2011 6,649 46,916
2012 13,091 60,007
2013 1,103 61,110
2014 4,767 65,877
2015 8,598 74,471

The slight drop-off from 2008’s record 8,503 MW was the result of the credit crisis that hit project financing hard
and the devaluation of the production tax credit (i.e., corporations were not making profits and so they had no
need for the tax credits) Project activity picked up after the first half of the one year.
Source: US Department of Energy
81
This wind farm off Nysted in southern Denmark supplies as much as 166
MW of electricity. European countries are planning to add much more
offshore wind capacity in the coming decade.
82
 (Sun- Sentinel)

Top. Story Dec. 4. 2009

Cape Wind, National Grid to Get to
Work on Power Contract
National Grid and Cape Wind have agreed to enter into negotiations for a long-
term power purchase agreement (PPA) under which the utility would purchase
the electricity generated at Cape Wind's proposed offshore wind energy project
off the coast of Massachusetts. Governor Deval Patrick (D) said this week

The announcement is a major milestone for the high-profile project, which could
be the first offshore wind farm in U.S. Securing a PPA is critical for financing the
proposed wind farm in Nantucket Sound, the governor's office noted.

83
 Wash U in St. Louis conducted basic
research on WT since the mid 70’s to 2001

84
 Conclusions
 By 2035 or 50, wind energy could supply at least 25% –
30% of the U.S. electrical needs, a feat already achieved
by Denmark.
 A much improved exploitation of offshore sites is a must
to achieve this feat.
 Wind Farms on land as well as offshore with large wind
turbines (diameter ≥ 125 m) offer considerable promise.
 For those turbines, the current predictive capabilities for
modeling turbulence, wake, turbine-to-turbine
interference and dynamic stall merit significant
improvements.

85
ASME Mechanical Engineering
Vol. 132, No 1 January 2010
Engineering to meet electricity needs is
shaping up as a big job, with plenty of
openings.
By Jack Thornton

86
 ASME Mechanical Engineering
Vol. 132, No 1 January 2010
Eye-opening statistics were offered by Jeffrey S. Nelson. Head of
the Energy and Infrastructure Future Group at Sandia National
Laboratories in Albuquerque, N.M.:
World energy demand will double between now and 2030. That’s
only 20 years, half the span of an engineering career.
The amount of clean U.S. energy need by 2050 just to stabilize CO2
is 10 trillion watts. This is about ten times the Department of Energy’s
estimate of today’s total installed U.S. generating capacity.
Achieving these numbers will require a broad mix of energy
sources, including renewable, biofuels, and possibly fusion. Nelson
said, pointing out that all of these will require big, costly, and intensive
engineering and scientific programs.

87
ASME Mechanical Engineering
Vol. 132, No 1 January 2010
 Another researcher in the power industry, Gary
Golden, senior project manager at the Electric
Power Research Institute, certainly sees
shortage. “ If you crunch all the numbers, the
power industry has about 10 percent of the
engineers we need,”

Nelson and Golden were keynote speakers at the

2009- July ASME Power Conference.
88
This lecture is dedicated to the memory of
Prof. Kurt Hohenemser (1906-2001)

89