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CONCRETE
INTRODUCTION OF CONCRETE
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Cement
(+ Admixture) → Cement paste
+ Water + → mortar
fine aggregate + → concrete
coarse aggregate
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Different between cement and concrete
Cement is actually an ingredient of concrete.
Concrete is basically a mixture of aggregates and paste. The
aggregates are sand and gravel or crushed stone; the paste is water
and Portland cement.
Concrete gets stronger as it gets older. Portland cement is not a
brand name, but the generic term for the type of cement used in
virtually all concrete, just as stainless is a type of steel and sterling a
type of silver.
Cement comprises from 10 to 15 percent of the concrete mix, by
volume. Through a process called hydration, the cement and water
harden and bind the aggregates into a rocklike mass.
This hardening process continues for years meaning that concrete
gets stronger as it gets older.
So, there is no such thing as a cement sidewalk, or a cement mixer;
the proper terms are concrete sidewalk and concrete mixer.
Classifications of concrete
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Classifications of concrete (Cont’d)
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Classifications of concrete (Cont’d)
Based on additives:
Normal concrete
Fiber reinforced concrete
Polymer concrete
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Materials used in concrete:
Cement
Water
Aggregates
Admixture
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Cement
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Water
It is the key ingredient.
When mixed with cement, forms a paste that binds the
aggregates together
Water causes the hardening of concrete through process
call hydration.
The water needs to be pure in order to prevent side
reaction from occurring which may weaken the concrete
or otherwise interfere with hydration process.
The ratio of cement and water is the most critical factor
in the production of ‘perfect’ concrete.
Too much water can reduces concrete strength but high
workability
Too little water will make the concrete unworkable but
high strength
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Aggregates
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Admixture
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PROPERTIES OF CONCRETE
Grades of concrete
Generally graded according to its compressive strength at
28 days
Concrete hardens and gains strength as it hydrates. The
hydration process continues over a long period of time. It
happens rapidly at first and slows down as time goes by. To
measure the ultimate strength of concrete would require a wait
of several years. This would be impractical, so a time period of
28 days was selected by specification writing authorities as the
age that all concrete should be tested. At this age, a substantial
percentage of the hydration has taken place.
The various grades of concrete as stipulated in codes of
Practice BS8110 grouped the grade in nine categories which is
best known based on their characteristic strength in N/mm2
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Grades of concrete proposed by Code Practice
BS8110
Grade Characteristic Lowest grade suitable for specific purposes
strength
(N/mm2)
7 7.0 Mass concrete
10 10.0
15 15.0 Reinforced concrete using light weight
aggregates
20 20.0 Reinforced concrete using heavy weight
25 25.0 aggregates
30 30.0 Prestressed post-tensioned concrete
40 40.0 Prestressed pre-tensioned concrete
50 50.0
60 60.0
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Workability of concrete
workability implies the ease with which a concrete mix
can handled from the mixer to its finally compacted
shape.
Factors affecting workability:
Water cement ratio
Aggregates (shape, texture, size)
Fineness of cement
Time and temperature
Admixture
Measurement of workability
Slump test
Compacting factor test
Flow test
Kelly ball test
Vee Bee consistometer test
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Slump Test
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PROCEDURE :
Dampen the mold and place it on
a flat, moist, non absorbent
surface.
Rod each layer with 25 strokes of
the tamping rod. Rod the top,
second and bottom layer
throughout its depth.
In filling and rodding the top
layer, heap the concentrate
above the mold before rodding is
started. Remove the mold
immediately from the concrete by
raising it carefully in a vertical
direction.
Immediately measure the slump
by determining the vertical
difference between the top of the
mold and the displaced original
center of the top surface of the
specimen.
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(a) True slump
(b) Shear slump
(c) Collapse slump
Conventionally, when
shear or collapse slump
occur, the test is
considered invalid.
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Compacting Factor Test
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Compacting Factor Test Equipment
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In making the test, the top hopper is filled with a representative
sample of the concrete.
When completely filled, a hinged door at the bottom is released and
the concrete allowed to fall into the second hopper.
The filling of the second hopper is thus affected by a standard
method. The concrete is similarly released from the second hopper
and falls into the cylindrical container.
Surplus concrete is struck off by simultaneously working two steel
floats from the outside to the center. The contents of the cylinder are
then weighed to the nearest 10 grams giving the weight of partially
compacted concrete.
The cylinder is then refilled from the same sample in layer
approximately 50mm deep, the layers being rammed to obtain full
compaction.
The top surface is gain struck off level with the top of the cylinder
and the weight the concrete container again determined which is
known as the weight of fully compacted concrete.
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The compacting factor is the ratio of the weight
of partially compacted concrete to the weight of
fully compacted concrete. The difference in the
two weights is due to air voids, and the closer
the values, the less the air voids and the higher
the compacting factor. The workability is
therefore increase as the compacting factor
approaches unity.
Compacting factor = weight of partially compacted
Fully compacted
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Mixing concrete
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Transporting concrete
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Placing Concrete
All concrete forms must be clean, tight, adequately braced,
and constructed of materials that will impart the desired
texture to the finished concrete.
Sawdust, nails, and other debris should be removed from
the forms before the concrete is placed.
Wood forms should be moistened before the concrete is
placed, otherwise they will absorb water from the concrete
and swell.
In addition, the forms should be oiled or lacquered to make
form removal easier.
Reinforcing steel should be clean and free of loose rust or
mill scale at the time the concrete is placed. Any coatings
of hardened mortar should be removed from the steel.
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The concrete should be placed between the forms or
screeds as close as possible to its final position.
To consolidate the concrete, it should be mechanically
vibrated or spaded as it goes into the form.
Then the concrete is thoroughly spaded next to the forms
to eliminate voids or honeycombing at the sides.
In inaccessible areas, the forms can be tapped lightly
with a hammer to achieve consolidation.
This operation makes a dense concrete surface by
forcing the coarse aggregate away from the form or face.
The concrete should not be overworked while it is still
plastic. Overworking will cause too much water and fine
material to be brought to the surface. This may later lead
to scaling or dusting.
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Segregation (separation)
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Bleeding (water concentration)
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Compacting concrete
After placing the concrete it has to be compacted by
removing voids.
This can be achieved by overfilling and physically tamping
the concrete into place, or by using mechanical vibration.
Poker vibrators are used which allow air bubbles to rise to
the surface with a cement-rich thin film.
When this activity stops the poker can be moved along
usually at intervals of between 300 and 500mm.
When pre-cast elements are made, the concrete is poured
into forms which are vibrated as a whole on tables.
Surface vibrators are only used for concrete which has a
maximum depth of 150mm for floors or roads.
There is an approximate loss of strength of 5% for every
1% of air in the mix. For a concrete mix to be durable it
must be dense.
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Curing Concrete
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Effect of Curing
All of the desirable properties of concrete are
improved by the proper curing process.
Soon after the concrete is placed, the increase in
strength is very rapid (for a period of 3 to 7 days). The
strengthening then continues slowly for an indefinite
period.
Concrete which is moist cured for 7 days is about 50
percent stronger than that which is exposed to dry air
for the same period.
If the concrete is kept damp for one month, the
strength is about double that of concrete cured in dry
air.
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FACTORS AFFECTING THE PERFORMANCE OF
CONCRETE
FRESH CONCRETE HARDENED CONRETE
CEMENT CURING
Composition
Quantity
AGGREGATES
Size
Shape
Grading
Quantity
Moisture
WATER
Quantity
MIXING
TRANSPORTING
PLACING
COMPACTING
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Assignment 1
“ Add That’s
your company slogan ”
all……….