Professional Documents
Culture Documents
Management
Chapter 6 –
Managing Quality
Meets the specification given by the seller and the expectations of the
buyer
• Philip Crosby:
“Conformance to requirements”
• Dr Edward Deming:
“Quality is predictable degree of uniformity and dependability, at
low cost and suited to market.”
• ISO 9000:
“ Degree to which a set of internet characteristics fulfils
requirement”
Features Serviceability
Reliability/ Aesthetics
Consistent
Perceived quality
Conformance
Value / Worth
Internal Failure
Prevention
Appraisal
Quality Improvement
3. Check 2. Do
Is the plan Test the
working? plan
Figure 6.3
Two meanings
Lower limits Upper limits
6
A strategy
A discipline - DMAIC
MEASURE: Pace off the square footage of the overall garage and of the
open floor space. Set a goal for required amount of open floor space.
IMPROVE: Use Lean tools (e.g. 5S) to execute cleaning and organizing,
including removing unessential materials. Install improved vertical storage
facilities to minimize floor space used.
Seiri (Sort)
Seiton (Set in Order)
Seiso (Shine)
Seiketsu (Standardize)
Shitsuke (Sustain)
6S – Safety
Table 6.3
© 2008 Prentice Hall, Inc. 6 – 57
Best Practices for Resolving
Customer Complaints
Make it easy for clients to complain
Respond quickly to complaints
Resolve complaints on first contact
Use computers to manage
complaints
Recruit the best for customer
service jobs
© 2008 Prentice Hall, Inc. 6 – 58
Just-in-Time (JIT)
Work in process
inventory level
(hides problems)
Unreliable Capacity
Vendors Scrap
Imbalances
Unreliable Capacity
Vendors Scrap
Imbalances
Hour
Defect 1 2 3 4 5 6 7 8
A /// / / / / /// /
B // / / / // ///
C / // // ////
Figure 6.6
Absenteeism
Figure 6.6
Manpower Machinery
Figure 6.6
Percent
A B C D E
Figure 6.6
Figure 6.6
Target value
Time
Figure 6.6
Machine
Manpower
(hoop & Figure 6.7
(shooter)
backboard)
© 2008 Prentice Hall, Inc. 6 – 77
© 2008 Prentice Hall, Inc. 6 – 78
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Statistical Process Control
(SPC)
Uses statistics and control charts to
tell when to take corrective action
Drives process improvement
Four key steps
Measure the process
When a change is indicated, find the
assignable cause
Eliminate or incorporate the cause
Restart the revised process
© 2008 Prentice Hall, Inc. 6 – 82
An SPC Chart
Plots the percent of free throws missed
10%
Coach’s target value
Game number
Figure 6.8