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BRC GAS Equipment

BRC GAS EQUIPMENT

GROWING
TOWARD THE FUTURE
THE ITALIAN HEADQUARTER PLANTS

BRC GAS EQUIPMENT

“SEDE” “ALTO”

“RAYTO
N”

TOTAL SURFACE : 4.100 m2.


TOTAL SURFACE: 25.000 m . 2
COVERED SURFACE: 3.300 m2.
COVERED SURFACE: 11.200 m . 2

TOTAL SURFACE: 22.500 m2.


“MTM
COVERED SURFACE: 7.500 m . 2

“OCI” COMPRESSOR”

TOTAL SURFACE : 15.000 m2.


COVERED SURFACE: 7.500 m2.
TOTAL SURFACE: 22.500 m2
COVERED SURFACE: 11.500 m2. TOTAL SURFACE: 89.100m2.
COVERED SURFACE: 41.000 m2.
WORKFORCE: >700 units

1* THE COMPANY who we are  structure  milestones  the plants 


“SEDE”

BRC GAS EQUIPMENT

•R&D
•Press & Advertising Office
•Manuals Redaction
•Homologation
•Emission test and power test bench
•Installation Workshop
•Quality Dept.
•Purchasing Office
•Products Assembly Line
•Technical Support

SEDE*  ALTO *  OCI *  RAYTON *  COMPRESSOR * 


“ALTO”

BRC GAS EQUIPMENT

Mechanical machining plant for


brass and aluminum components
(valve, reducer, gauge, rail, joint,
etc..)

SEDE*  ALTO *  OCI *  RAYTON *  COMPRESSOR * 


“OCI”

BRC GAS EQUIPMENT

Warehouse
Kit packaging line
Marketing & Sales Dept.
Shipping Dept.
Warranty Dept.

SEDE*  ALTO *  OCI *  RAYTON *  COMPRESSOR * 


“RAYTON”

BRC GAS EQUIPMENT

Vehicle Installation Center


Finance Dept.
Administrative Dept.

SEDE*  ALTO *  OCI *  RAYTON *  COMPRESSOR * 


“MTM COMPRESSOR”

BRC GAS EQUIPMENT

CNG Compressor Station Assembling

SEDE*  ALTO *  OCI *  RAYTON *  COMPRESSOR * 


MARKETING

BRC GAS EQUIPMENT

• New market approach and


Customer contacts from first
stage up to sales with a
customer-oriented approach
• Project management designed
following customer’s policy and
requirements [After-Market, D-
OEM and OEM]
• sales strategies definition and
markets analyses
• organization of promotional
activities (trade fairs, exhibitions,
advertising campaigns etc.)
• Market trend analysis

2*DEPARTMENTS marketing production Logistics Iinstallations engineering emissions quality


     lab 
PRODUCTION

BRC GAS EQUIPMENT

• processing raw and semi processed


material, mainly brass and
aluminum components

• Transfer and dedicated machines,


assembly lines, designed and
customized for specific product
manufacturing

• Final Product assembly

2*DEPARTMENTS marketing production logistics Installations engineering emissions quality


    lab 
LOGISTICS

BRC GAS EQUIPMENT

• Kit assembly lines


• Goods packaging
• Shipments and billings
• Fully processed materials
stock, suppliers management
based on client’s orders
forecast
• Production planning and stock
management

2*DEPARTMENTS marketing production logistics installations engineering emissions quality


     lab 
D-OEM CUSTOMIZED INSTALLATION

BRC GAS EQUIPMENT

In “RAYTON” plant the LPG/CNG systems


are installed on the basis of specific
processes and lay-out defined for each
model as per homologation requirements.

AUTOMATIC ASSEMBLY LINES:


N° 2 AUTOMATIC 13 stations each
N° 3 M.T.M. Automatic with 9 stations each
N° 2 M.T.M. Manual with 9 stations each

PRODUCTION CAPACITY:
15 ~ 25 cars / shift (8h) AUTOMATIC
12 ~ 18 cars / shift (8h) M.T.M.
6000 cars/month

FINAL TESTING
Final test for system parameter testing,
leakage control, electronic control,
functionality and performance

BRC Gas Equipment is improving the D-OEM (Delayed-OEM) service with the set up of two new plants
that are operative since June 2008 in Livorno & Pisa, Italy, with an actual max capacity of 6.000 vehicles
per months. In Poland has been just started a new plant for supporting Chevrolet Europe on LPG
retrofittment. Thanks to the present structure, BRC is able to fulfill all the request arriving from Italian and
European Car Manufacturers and Importers (14.000 vehicles/months production capacity).
2*DEPARTMENTS marketing production logistics installations engineering emissions quality
     lab 
ENGINEERING AND R&D

BRC GAS EQUIPMENT

The BRC Engineering Department


represents almost 10% of the entire
workforce, and is in charge of:

• Mechanical components R & D


• Electronic components R & D
• Production line engineering and
development
• Industrialization of production and
productive process rationalization
• Advanced electronic R & D
• Engine Tuning Dept. (ACM)
• Emissions Laboratory
• Technical assistance to the installer
• Component Testing Department

2*DEPARTMENTS marketing production logistics installations engineering emissions quality


     lab 
EMISSIONS LAB

BRC GAS EQUIPMENT

■ BRC Gas Equipment has


developed within its facilities an
advanced and complete
emission/power test laboratory with
three benches (emission, power
and engine) equipped with a
sophisticated modal analysis
analyzer, in order to be able to
provide all the analysis reports
required by all OEM and D-OEM
Clients about emission and calibration
parameters, drivability and all the test
required for international
homologation. BRC laboratory is
certified by TUV agency.

2*DEPARTMENTS marketing production logistics installations engineering emissions quality


     lab 
QUALITY

BRC GAS EQUIPMENT

BRC Gas Equipment is


certified UNI EN ISO
9001:2000.
This target has been
reached and guaranteed by
the BRC Quality Dept
through a day by day
auditing of all production
phases, lines, vendors and
final product test.
It is under progress the
certification process to get
ISO/TS 169.49:2002
certification.

2*DEPARTMENTS marketing production logistics installations engineering emissions quality


     lab 
INJECTION SYSTEMS

BRC GAS EQUIPMENT

■ The BRC Gas Equipment multi-


point phased sequential injection system,
called “SEQUENT”, is the most advanced
technology available on the marketplace in
the field of CNG and LPG gaseous
injection for controlled ignition engine
feeding (aspirated and turbocharged).
Latest product, the “Sequent Direct
Injection”, has been the first LPG kit
available for new direct injection petrol
engine retrofitting. New products are
under development in order to enable
BRC Gas Equipment to remain the leading
brand in the alternative fuel retrofitting kit.

■ The Sequent systems is designed to


meet the technical requirements of the
present and future car generations,
concerning emissions, diagnostic and
► injection in the gaseous phase integration with the original system,
► multipoint sequential system following latest E-OBD II norms.
► OBD compatibile

3* OUR injection systems traditional systems service stations approval 


PRODUCTS   
TRADITIONAL SYSTEMS

BRC GAS EQUIPMENT

■ BRC Gas Equipment can


offer a complete range of
components for vehicle retrofitting
to LPG and CNG in full safety for
every specific requirements,
offering a good solutions for both
traditional engine systems
(injection and carburetor). All the
BRC components comply with
most stringent international rules in
force ECE ONU R67-01 for LPG
and ECE ONU R110 or ISO 15500
for CNG applications. All electronic
devices comply with EC 95/54 and
ECE ONU R10 [electromagnetic
compatibility]

3* OUR injection systems Traditional systems service stations approval 


PRODUCTS   
CNG COMPRESSOR STATIONS

BRC GAS EQUIPMENT

■ BRC Gas Equipment has


developed a CNG refueling station,
and is engaged in designing and
manufacturing complete “build in-
house” products. The technical state
of the art of BRC compressor is
guaranteed by skilled engineers and
technicians well experienced in CNG
applications. BRC has thus reached,
high targets in terms of safety,
reliability and performances.
Furthermore the user-friendly
architecture of BRC machine implies
easy servicing and operating. BRC
compressor comply with P.E.D. the
European rule in force on high
pressure CNG machinery.

3* OUR injection systems traditional systems service stations approval 


PRODUCTS   
WORLDWIDE MARKET

BRC GAS EQUIPMENT

Turnover trend
180

160

140
Million Euro

120

100

80

60

40

20

0
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008

2008 Turnover Forecast 168 Million €


MTM 2007 TURN OVER
• 35% in Italy
• 65% abroad
BRC WORLDWIDE
Europe 43% *excluded Italy MARKET SHARE
Asia/Pacific/Africa 16%
South America 6%
BRC Gas Equipment global share = 18%

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 
OTHER COMPANIES OF THE GROUP

BRC GAS EQUIPMENT

JEHIN korea MTE Srl

BRC Argentina WMTM Brazil

UNDER PROGRESS

BRC Pakistan Rohan BRC (India)

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 
MTE

BRC GAS EQUIPMENT

MTE
This department is settled in a plant 35 km
far from BRC headquarter. The production is
focusing on:
• ECU
• Change over switch
• LPG and CNG gauge sensors
• Injector Emulators
• Spark Time Advancer
• General Electronic devices

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 
JEHIN LTD Korea

BRC GAS EQUIPMENT

JEHIN Korea
(13% MTM)
PARTECIPATION

Jehin Ltd, is located at 20 km far from


Seoul, in the north-west area. It is a
partner of BRC for the Korean and
eastern markets, where it distributes
BRC sequential injection systems.

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 
BRC Argentina

BRC GAS EQUIPMENT

BRC ARGENTINA
(99% MTM)
Manufacturing and commercial branch.
At the time being about 12 workers and
technicians are involved in the
manufacturing complete range of CNG
kits for local market.

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 
WMTM Brazil

BRC GAS EQUIPMENT

WMTM - MANAUS
(50% BRC BRAZIL)
Manufacturing and commercial
branch. At the moment about 90
workers and technicians are involved
in the manufacturing of a complete
range of CNG equipment for local
market.

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 
BRC Pakistan

BRC GAS EQUIPMENT

BRC PAKISTAN
(99,8% MTM)
The company has already got
the approval from the local
authorities. The headquarter
is located in the commercial
area of Karachi (biggest city
in Pakistan) and is fully
operative since September
2008.

This company operates on the local aftermarket and provides the technical support to the installers and
the OEM clients (Pak Suzuki, Dewan, Indus, etc..)

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 
BRC India

BRC GAS EQUIPMENT

Rohan BRC Gas Equipment Pvt. Ltd.


India
(50,01% MTM)
The company has already got the approval by
the local authorities and will be fully operative in
summer 2009.

This joint-venture company will produce BRC components for sequential kits in order to provide
equipment to several local OEM clients (GMI, Maruti Suzuki, Tata etc..)

4* OUR MARKETS BRC worldwide after*market  OEM worldwide OEM vehicles  BRC Group 
 

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