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TE GTU Study Material Presentations Lecture-4 26112020061851AM
TE GTU Study Material Presentations Lecture-4 26112020061851AM
GTU # 3150611
Unit-2
Highway Material - BITUMEN
Carriage way
Shoulder Shoulder
Wearing Course
Binder Course
Base Course
Sub-base Course
Compacted Sub-grade/Borrowed Sub-grade
– Min. 500 mm for NH and 300 mm for Rural Road
Embankment/ Existing Soil
Prof. Ujjval J. Solanki #3150601 (TE) Unit 2 – Highway Transportation 10
Cross section of Flexible pavement
Upper subbase-
Granular sub-base : Close Graded- Grade III or IV Drainage layer
Lower sub-base-
Granular sub-base : Open Graded- Grade I or II
separation layer
Compacted Sub-grade/Borrowed Sub-grade
Min. 500 mm for NH and 300 mm for Rural Road
Embankment
Surface/Wearing course -Name Binder course-Name Base course
BC-Bituminous Concrete BM-Bituminous macadam
WBM-Water bound Macadam
SDBC-Semi Dense Bituminous Concrete DBM-Dense Bituminous Macadam
OGPC- Open graded pre-mix carpet
BUSG- Built Up Spray Grout WMM-Wet Mix Macadam
PC-Premix carpet
Prof. Ujjval J. Solanki #3150601 (TE) Unit 2 – Highway Transportation 11
Materials required for pavement construction
Binder- Binder-
Soil Aggregate
BITUMEN CEMENT
• Used as • Used in • Used in • Used in Dry
subgrade granular sub binder course lean concrete
• Subgrade base • Used in (DLC)
may be • Used in wearing • Used in
borrowed granular base course Pavement
(compacted) course • EMULSION Quality
• Used in • Used for Concrete
bituminous prime coat (PQC)
layer and tack coat
82-88% Carbon 8-11% hydrogen 0-6% Sulpher 0-1.5% oxygen 0-1% Nitrogen
Shell
Modified
Paving grade Cut-back
bituminous Emulsion
bitumen bitumen
Binder
Need heating Need heating No heating is
May or may not
before using in before using in required/ also
required/ slight
road road available with
heating
construction construction modifier
Prepared by
Polymer like Prepared by
Currently using adding volatile
modifiers are dispersing
Viscosity Grade solvent in
added in bitumen in the
Bitumen paving grade
bitumen form of fine
bitumen
Anionic Cationic
Electro- Electro-
negative positively
charged charged
1. It should be FLUID ENOUGH at the time of mixing to coat the aggregate evenly by a thin film.
6. The bitumen should be CAPABLE OF BEING HEATED to the temperature at which it can be easily
mixed WITHOUT ANY FIRE HAZARDS
7. The bitumen should have GOOD AFFINITY TO THE AGGREGATE and should not be stripped off
in the continued presence off water
Prof. Ujjval J. Solanki #3150601 (TE) Unit 2 – Highway Transportation 29
Bitumen Test Classification
CONSISTENCY
AGING TESTS SAFETY TESTS
TESTS OF
ON BITUMEN ON BITUMEN
OTHER TEST
BITUMEN
Specific Gravity
Penetration Thin film oven Flash and Fire
test on
test (IS:1203- test (ASTM-D- point test (IS:
bitumen (IS:
1978) 1754/IS:9283) 1209-1978)
1202-1978)
Softening
Ductility test
point test
(IS: 1208-1978)
(IS:1205-1978)
VG 10 VG 20 VG 30 VG 40
Penetration at 25°C,
80 60 45 35 IS 1203
100 g, 5 s, 0.1 mm, Min
Prof. Ujjval J. Solanki #3150601 (TE) Unit 2 – Highway Transportation 32
2. Ductility Test…..GTU
VG 10 VG 20 VG 30 VG 40
• The
absolute or dynamic viscosity of bitumen measured in poise , 1Pa s = 10 p (Poise). Kinematic viscosity
measured in Centi stoke ( cSt)
• The
absolute or dynamic viscosity of bitumen measured in poise , 1Pa s = 10 p (Poise). Kinematic viscosity
measured in Centi stoke ( cSt)
VG 10 VG 20 VG 30 VG 40
IS 1206
Absolute viscosity at 60°C, Poises 800-1200 1600-2400 2400-3600 3200-4800
(Part-2)
IS 1206
Kinematic viscosity at 135°C, cSt, Minimum 250 300 350 400
(Part-3)
Prof. Ujjval J. Solanki #3150601 (TE) Unit 2 – Highway Transportation 36
3. Viscosity Test(New Grading system-VG)
BOOKFIELD VISCOMETER
Vaccum-300 mm/Hg
Absolute Viscosity- Glass tube viscometer
1/19/22
IS 1206
2 Absolute viscosity at 60°C, Poises 800-1200 1600-2400 2400-3600 3200-4800
(Part-2)
IS 1206
3 Kinematic viscosity at 135°C, cSt, Min 250 300 350 400 (Part-3)
Flash point (Cleveland open cup), °C, IS 1448
4
Min
220 220 220 220 [P : 69]
5 Solubility in trichloroethylene, %, Min 99.0 99.0 99.0 99.0 IS 1216
6 Softening point (R&B), °C, Min 40 45 47 50 IS 1205
Tests on residue from rolling /thin film
oven test
TEST PROPERTY AND TEST TEMPERATURE
Sr. No Test Name Property tested Test Temperature
1/19/22
* ROLLING MUST BE COMPLETED BEFORE THE MAT COOLS TO THOSE MINIMUM TEMPERATURE
Prof. Ujjval J. Solanki #3150601 (TE) Unit 2 – Highway Transportation 51
Temperature for Construction Operations of bituminous Mix
1/19/22
1/19/22
54
1/19/22
TEST
FIELD CONDITION
55
Prof. Ujjval J. Solanki #3150601 (TE) Unit 2 – Highway Transportation 55
56
1/19/22
Transportation
Transportation Engg–Lecture
Engg–Lecture 33 56
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