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    jacob thangam
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    The document discusses welding procedure specification (WPS) and procedure qualification records (PQR). It states that a WPS proves the quality and properties of a weld joint prepared using specific welding variables. A WPS remains qualified if a procedure qualification coupon is welded according to the WPS, all mechanical tests on the coupon are completed and the results meet acceptable limits while referring to the supporting PQR number. A PQR is used to qualify a WPS and must contain all relevant data and test results with a unique number. There are stages in the approval process for WPS, PQR, and welding procedure qualification.

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    The document discusses welding procedure specification (WPS) and procedure qualification records (PQR). It states that a WPS proves the quality and properties of a weld joint prepared using specific welding variables. A WPS remains qualified if a procedure qualification coupon is welded according to the WPS, all mechanical tests on the coupon are completed and the results meet acceptable limits while referring to the supporting PQR number. A PQR is used to qualify a WPS and must contain all relevant data and test results with a unique number. There are stages in the approval process for WPS, PQR, and welding procedure qualification.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    11 views8 pages

    Training Material - QC

    Uploaded by

    jacob thangam
    The document discusses welding procedure specification (WPS) and procedure qualification records (PQR). It states that a WPS proves the quality and properties of a weld joint prepared using specific welding variables. A WPS remains qualified if a procedure qualification coupon is welded according to the WPS, all mechanical tests on the coupon are completed and the results meet acceptable limits while referring to the supporting PQR number. A PQR is used to qualify a WPS and must contain all relevant data and test results with a unique number. There are stages in the approval process for WPS, PQR, and welding procedure qualification.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 8

    Quality

    WPS (Welding Procedure Specification)


    Proves the Quality & Properties of Weld Joint Prepared by a set of welding variables

    - Welding Process

    - Base Material

    - Welding consumable

    - Welding Parameters & Techniques ( Position, Polarity, Preheat, Inter Pass Temp. Back Gouging--)

    - PWHT

    Qualification limited to the essential variables of the Specific Process

    1
    Quality

    WPS (Welding Procedure Specification)


    Qualified WPS
     A WPS remains Qualified when

     A Procedure Qualification Coupon is Welded as per WPS

     All Mechanical Tests of the Coupon are Completed

     All Test Results are within the Acceptable Limit & the Supporting PQR No is referred In the WPS

    2
    Quality

    PQR (Procedure Qualification Record)


    PQR is the procedure used to qualify the Welding Procedure Specification

    -PQR Format Available in Sec. IX

    -Record All Relevant Data's in the Format.

    -Record All Mechanical Test Results

    -Attach All Test Reports & Welding Parameters used as Annexure to PQR

    -Assign Unique Number to each PQR

    -WPS No Shall be Referred in each PQR

    3
    Quality
    Stages in WPS / PQR & WPQ Approval

    4
    Quality

    Welding Positions

    5
    Quality
    Welding Positions

    6
    Quality
    5S - What is 5S and why do we want to do it?
    5S is short for:
    1) Sort (Seiri)
    2) Set in Order (Seiton)
    3) Shine (Seiso)
    4) Standardize (Seiketsu)
    5) Sustain (Shitsuke)

    5S represents 5 disciplines for maintaining a visual workplace (visual controls and information
    systems).
    These are foundational to Kaizen (continuous improvement) and a manufacturing strategy based
    "Lean Manufacturing" (waste removing) concepts.
    5S is one of the activities that will help to ensure our company’s improvement and survival in the
    market.

    7
    Quality
    5S - Definition

    1. Sort - All unneeded tools, parts and supplies are removed from the area

    2. Set in Order - A place for everything and everything is in its place

    3. Shine - The area is cleaned as the work is performed

    4. Standardize - Cleaning and identification methods are consistently applied

    5. Sustain - 5S is a habit and is continually improved

    Also - Work areas are safe and free of hazardous or dangerous conditions

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