Professional Documents
Culture Documents
HANDLING
SYSTEM
Shaikh Saif
NECESSITY OF COAL HANDLING SYSTEM
A 600MW Power Plant handles about 7200 tons of coals per
day.
Coal handlings are to be flexible, reliable & capable of
handling large quantities in less time than even before.
Coal plays a vital role in electricity generation worldwide.
Coal-fired power plants currently fuel 41% of global
electricity.
REQUIREMENT OF GOOD COAL HANDLING
PLANT
It should have minimum maintenance
It should be simple.
It should be reliable
COAL HANDLING SYSTEM
Coal Delivery
Unloading
Weighing
Outdoor Storage
Covered Storage
Inplant Handling
Preparation / Weighing
Transfer
Furnace Firing
OUT-PLANT HANDLING.(COAL DELIVERY)
Out plant handling means transfer of Coal from mine or
port to storage of coal at plant site.
1. Transportation by Rail: 4000 to 13000 tons/trip.
2. Transportation by Ships: 45 million tons/year.
3. Transportation by Roads: Trucks etc.
4. Transportation by belt & conveyors.
5. Transportation of Coal by Pipe line.
FACT
Daqin Railway Strains—20,000 t, 3.2 km, 210
coal wagons(China).
The longest train there was recorded in 1986, carrying
Kuzbass coal in 439 cars, for the train length of 6500
meters and total weight of 43,500 tonnes (Russia).
one litre of fuel moves 24 ton/km on road, 85 ton/km on
rail and 105 ton/km on water.
UNLOAD OF COAL AT SITE
1. Unloading equipment.
2. Self unloading ship.
o Unloading from trucks (lifting
trucks)
RAIL CAR UNLOADING
Rail unloading featuring
car dump by
bottom unloading
bridge.
Ultra-high-molecular-weight polyethylene
TRANSPORTATION THROUGH ROPE & BELT
CONVEYORS
Weathering.
2. Screw conveyors.
3. Bucket elevators.
6. Skip hoist.
BELT CONVEYORS
It consist of endless belt of suitable material running over
pair of end drums supported at regular interval by series
of rollers(idler).
Max Inclination: 20degree.
Running Speed: 400-500 RPM.
Transport Capacity: 50-100ton/hour over long distance
BELT CONVEYORS (CONT.)
Advantages
1. Low cost & power consumption.
3. Cheap maintenance.
Limitation:
The lift of coal is limited to about 30m.
Inclination is limited to 60 degree with horizontal
Transfer Capacity: 60 tons/hour.
GRAB BUCKET ELEVATOR
It lifts & transfer coal on a single rail or track from
one point to the other.
It can be used with crane or tower.
Transfer Capacity: 50 tons/hour
Advantages:
1. Requires less power for operation and minimum
maintenance.
2. Used when other arrangements are not
possible.
3. Lesser operating cost.
Disadvantages:
1. Initial cost is high.
FLIGHT CONVEYOR OR SCRAPERS
It is generally used for transfer of coal when filling of no.
of storage bin under the conveyor is required.
The coal is discharged in the bottom of trough.
Advantage:
1. Low capital cost.
2. It can transfer both coal & ash.
3. It can vary easily the rate of coal discharge.
o Disadvantages:
4. High energy consumption & maintenance cost.
5. High wear and tear due to dragging action.