BC-6800 Service Training

- Air Dynamic System

Hematology Global Technical Support

Department Service@mindray.com
Version ： V1.0
NO.:MXQ-12002-BC-6800

© 2011 Mindray Confidential

Who We Are

What we do –
 develop, manufacture and market medical devices that cater to
hospital needs around the world
How we do it –
 vertically integrated business model; R&D oriented operation; A
value player
Who we are today –
 a Chinese market leader with growing international presence

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BC-6800 Air Dynamic System

 Air System Structure

 Trouble-Shooting

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 BC-6800 Air Dynamic System

Air Dynamic System :

 Pneumatic
the same structure as BC-5800,but smaller size
 Positive Pressure ：
Output ： 250KPa 、 160KPa 、 70KPa 、 40KPa
 Negative Pressure ：
Output ： -40KPa ， VAC (-70KPa)

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 BC-6800 Air Dynamic System

Negative pressure

Air Pump

Positive
Pressure

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 Pneumatic

250KPa Relief valve

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 Positive Pressure

Three segments ：
PS2 PS4 PS3 PS1

 Air flow quality control-Air

250KPa
160KPa

40KPa
70KPa
Air Filter Drier

T376
Drier/Filter GF1

T431
T325 40KPa

 Regulator & Sensor T326 T387

SCI Pressure
Constant

 Operation parts Drain Filter

GF2
160KPa

T376
RGV2 FCM Pressure，

T427
T326 T428 constant
160KPa Regulator
70KPa

T379
GF1

RGV3 Other DP
DIL Chamber Pressure
T380 WC1 Chamber Pressure
70KPa Regulator
HGB Bubble pressure

T368
RGV6 250KPa

40KPa Regulator Cylinder、

Pinch Valve、
8mL Diaphragm pump
T369

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 Air quality control

Air Filter & Drier

Air filter
Drier

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 Air Quality Control
Drain Valve Attention: Arrow direction

Outlet

Inlet:

Air Filter

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 Regulator & Sensor

Regulator ： Pressure sensor ：

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 Operation Parts

 Reagent Chamber
 Diaphragm pump
 Cylinder
 Pinch Valve

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 Improvement on Structure

Easy for installation & maintenance

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 BC-6800 Air Dynamic Curve

Typical 250KPa Pressure Curve

300

250

200

150 250Kpa

100

50

0
0 10 20 30 40 50 60

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 BC-6800 Air Dynamic Curve

Typical 160KPa Pressure Curve

160
159
158
157
156
155 160Kpa
154
153
152
151
150
0 10 20 30 40 50 60

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 BC-6800 Air Dynamic Curve

Typical 70KPa/40Kpa Pressure Curve

80

70

60

50
70Kpa
40
40Kpa
30

20

10

0
0 10 20 30 40 50 60

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 BC-6800 Air Dynamic Curve

Typical VAC/-40Kpa Pressure Curve

0
0 10 20 30 40 50 60
-10

-20

-30
-40Kpa
-40
VAC
-50

-60

-70

-80

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 Vacuum PS5 PS6

OPEN

-40KPa

VAC
Main parts ： Vacuum Relief
valve -40KPa
WC1 Vacuum：
 Vacuum Relief Valve 1. Drain waste from baths
2. Collect SRV waste
3. Impedance bath sample
 Throttle pipe tubeT314 Rear panel T321 preparation and flush
4. Collect Wipe-block waste
T314 T320
 Anti-overflow bath T277
VAC

 Pressure sensor T278 1. Vacuum for DIL Prime

2. Vacuum for All Diaphragm

 Operation parts
TC2

Features ：
 To get -40KPa by vacuum Relief valve

 To ensure VAC by T314 ，

 VAC of compressor is about -85KPa ， will decrease by altitude increase

 VAC will be affected by adjust -40kpa

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 Negative Pressure
Vacuum Relief Valve

Anti-reverse flow
TC2

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 Trouble-Shooting

Typical Air Problem ：

 250kPa can not be reached （ Static Pressure ）
 160/70/40KPa can not be reached （ Static Pressure ）
 Error ： 250kPa working pressure abnormal but Static Pressure normal
 Error ： 160/70/40kPa working pressure abnormal but Static Pressure normal
 VAC&-40KPa is low and can not reach the target （ Static Pressure ）
 Error ： -40KPa working pressure abnormal but Static Pressure normal

Static Pressure: Software Shows

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 Typical error from Pneumatic system
 250kPa can not be reached （ Static Pressure ）
Possible Reason ：
 No.1 Pressure sensor
 No.2 Air Drier leaking
 No.3 Drain valve leak
 No.4 Tube leak
 No.5 Output of Pneumatic low
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Solution:
 For pressure sensor ， switch PS1 and PS2,if
without problem after switch,
 For No.2,3 ， See next slides ，
 For No.4 ， Connect 250kpa directly to
pressure sensor, if it’s can be adjusted and to
target, it mean some leak on tubes
 Typical error from Pneumatic system

For No.2 & No.3 ：

 Normally there’s air

leak ， but if block it
with hand,250KPa will
arise and over more
than 30kPa,it means air
drier leak.  If block this
tube ， 250KPa
pressure will arise
more than 5kPa,it
means drain valve is
faulty or leak

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 Typical error from Pneumatic system

 160/70/40KPa can not be reached （ Static Pressure ）

If only one channel abnormal, and other is normal ：
 No.1 Pressure sensor
 No.2 Regulator problem
 No.3 The tube leak after regulator

Solution
1. For No. 1 ， Switch PS2 & PS3 Tube

2. For No. 2 ， Change regulator

3. For No. 3 ， connect the tube from regulator directly to pressure sensor

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 Typical error from Pneumatic system

 Error ： 250kPa working pressure abnormal but Static Pressure normal

If other channel is normal ：

 The output pressure low from Pneumatic
 Air drier leak
 Tube leak

The same way to check as methods in last slides

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 Typical error from Pneumatic system

 Error ： 160/70/40kPa working pressure abnormal but

Static Pressure normal

Possible reason ：
 Regulator fail or leak
 Tube leak after regulator

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 Typical error from Pneumatic system

 VAC&-40KPa is low and can not reach the target

Error: -40kpa abnormal

Possible reason ：
 Sensor faulty
 Output pressure low from pneumatic system
 Tube Leak
 Vacuum overflow valve leak

 Switch tube on PS5 & PS6 上， if the same value, the sensor is ok, otherwise it’s
sensor faulty

 Connect pneumatic output directly on PS6 ， If value is above -80KPa （ sea level,
at 3000M place ， should be -60KPa ）， it means the pneumatic is no problem

 Block the tube after overflow valve ， if PS5 and PS6 reach -80KPa above （ sea
level, at 3000M place ， should be -60KPa ）， it means the pneumatic is no
problem, but overflow valve leak
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 Typical error from Pneumatic system

 Error ： -40KPa working pressure abnormal but Static Pressure normal

Possible Reason
 The tube leak after overflow valve
 Overflow valve faulty
 Pneumatic pressure output low
 If happen during count process ， probably the pinch valve for wipe-block is not
close as expected.

Abnormal (red)
0
-50 t 6.1 7.5 8.9 0.3 1.7 3.1 4.5 5.9 7.3 8.7 0.1 1.5 2.9 4.3 5.7 7.1 8.5 9.9 1.3 2.7 4.1 5.5 6.9 8.3 9.7 1.1 2.5 3.9 5.3 6.7 8.1 9.5 0.9 2.3
1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5
-100
-150
-200 正常
-250 喷液1
-300
-350
-400
-450

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 Version Information
Version Author Date Description
1.0 Carl Shui 01/06/2012 BC-6800 Air Dynamic System

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 Check Information
Version Reviewer Date Comments
1.0 Ian 01/06/2012 Initial Release

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 Thank you!

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